Shale oil

Source: Wikipedia, the free encyclopedia.

Shale oil is an

crude oil
.

The term "shale oil" is also used for crude oil produced from shales of other

light tight oil" and World Energy Resources 2013 report by the World Energy Council uses the term "tight oil" for crude oil in oil-bearing shales.[2][3]

History

Three West Lothian shale mounds, evidence of the early paraffin oil industry in the 19th century Scotland

Oil shale was one of the first sources of mineral oil used by humans.[4] In the 10th century, the Arabic physician Masawaih al-Mardini (Mesue the Younger) first described a method of extracting oil from "some kind of bituminous shale".[5] It was also reported to have been used in Switzerland and Austria in the early 14th century.[6] In 1596, the personal physician of Frederick I, Duke of Württemberg wrote of its healing properties.[7] Shale oil was used to light the streets of Modena, Italy at the turn of the 18th century.[7] The British Crown granted a patent in 1694 to three persons who had "found a way to extract and make great quantities of pitch, tarr and oyle out of a sort of stone."[7][8][9] Later sold as Betton's British Oil, the distilled product was said to have been "tried by diverse persons in Aches and Pains with much benefit."[10] Modern shale oil extraction industries were established in France during the 1830s and in Scotland during the 1840s.[11] The oil was used as fuel, as a lubricant and lamp oil; the Industrial Revolution had created additional demand for lighting. It served as a substitute for the increasingly scarce and expensive whale oil.[7][12][13]

During the late 19th century, shale-oil extraction plants were built in Australia, Brazil and the United States. China, Estonia, New Zealand, South Africa, Spain, Sweden and Switzerland produced shale oil in the early 20th century. The discovery of crude oil in the Middle East during mid-century brought most of these industries to a halt, although Estonia and Northeast China maintained their extraction industries into the early 21st century.[11][14][15] In response to rising petroleum prices at the turn of the 21st century, extraction operations have commenced, been explored, or been renewed in the United States, China, Australia and Jordan.[15]

Extraction process

Shale oil is extracted by pyrolysis, hydrogenation, or thermal dissolution of oil shale.

in-situ). The temperature at which the kerogen decomposes into usable hydrocarbons varies with the time-scale of the process; in the above-ground retorting process decomposition begins at 300 °C (570 °F), but proceeds more rapidly and completely at higher temperatures. Decomposition takes place most quickly at a temperature between 480 and 520 °C (900 and 970 °F).[16]

Hydrogenation and thermal dissolution (reactive fluid processes) extract the oil using

hydrogen donors, solvents, or a combination of these. Thermal dissolution involves the application of solvents at elevated temperatures and pressures, increasing oil output by cracking the dissolved organic matter. Different methods produce shale oil with different properties.[17][18][19][20]

A critical measure of the viability of extraction of shale oil lies in the ratio of the energy produced by the oil shale to the energy used in its mining and processing, a ratio known as "Energy Returned on Energy Invested" (

The amount of oil that can be recovered during retorting varies with the oil shale and the technology used.[15] About one sixth of the oil shales in the Green River Formation have a relatively high yield of 25 to 100 US gallons (95 to 379 L; 21 to 83 imp gal) of shale oil per ton of oil shale; about one third yield from 10 to 25 US gallons (38 to 95 L; 8.3 to 20.8 imp gal) per ton. (Ten US gal/ton is approximately 3.4 tons of oil per 100 tons of shale.) About half of the oil shales in the Green River Formation yield less than 10 US gal/ton.[25]

The major global shale oil producers have published their yields for their commercial operations.

VKG Oil claims to produce 250,000 tons of oil per year from 2 million tons of shale, a yield of 13%.[27] Petrobras produces in their Petrosix plant 550 tons of oil per day from 6,200 tons of shale, a yield of 9%.[28]

Properties

The properties of raw shale oil vary depending on the composition of the parent oil shale and the

Shale oil contains

EPA has concluded that raw shale oil has a mild carcinogenic potential, comparable to some intermediate petroleum refinery products, while upgraded shale oil has lower carcinogenic potential, as most of the polycyclic aromatics are believed to have been broken down by hydrogenation.[34] The World Health Organization classifies shale oil as a Group 1 carcinogen to humans.[35]

Upgrading

Although raw shale oil can be immediately burnt as a fuel oil, many of its applications require that it be upgraded. The differing properties of the raw oils call for correspondingly various pre-treatments before it can be sent to a conventional oil refinery.[36]

hydrocracking) or removing carbon (coking).[39][40]

Shale oil produced by some technologies, such as the

phenolic compounds. Distillate oils from the Kiviter process can also be used as diluents for petroleum-originated heavy oils and as an adhesive-enhancing additive in bituminous materials such as asphalt.[40]

Uses

Before World War II, most shale oil was upgraded for use as transport fuels. Afterwards, it was used as a raw material for chemical intermediates, pure chemicals and industrial resins, and as a railroad wood preservative. As of 2008, it is primarily used as a heating oil and marine fuel, and to a lesser extent in the production of various chemicals.[36]

Shale oil's concentration of high-boiling point compounds is suited for the production of

middle distillates such as kerosene, jet fuel and diesel fuel.[31][41][42] Additional cracking can create the lighter hydrocarbons used in gasoline.[31][43]

"Pale sulfonated shale oil" (PSSO), a sulfonated and ammonia-neutralized variant named "Ichthammol" (chemical name: Ammonium bituminosulfonate) is still in application today.[44]

Reserves and production

Global technically recoverable oil shale reserves have recently been estimated at 2.8 to 3.3 trillion barrels (450×10^9 to 520×10^9 m3) of shale oil, with the largest reserves in the United States, which is thought to have 1.5–2.6 trillion barrels (240×10^9–410×10^9 m3).[14][41] [45][46] Worldwide production of shale oil was estimated at 17,700 barrels per day (2,810 m3/d) in 2008. The leading producers were China (7,600 barrels per day (1,210 m3/d)), Estonia (6,300 barrels per day (1,000 m3/d)), and Brazil (3,800 barrels per day (600 m3/d)).[14]

The production of shale oil has been hindered because of technical difficulties and costs.

solid fuels.[51]

See also

References

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