Single- and double-acting cylinders

Source: Wikipedia, the free encyclopedia.
Atmospheric beam engine
with one of the first single-acting power cylinders

In mechanical engineering, the cylinders of reciprocating engines are often classified by whether they are single- or double-acting, depending on how the working fluid acts on the piston.

Single-acting

A single-acting cylinder in a reciprocating engine is a cylinder in which the working fluid acts on one side of the piston only. A single-acting cylinder relies on the load, springs, other cylinders, or the momentum of a flywheel, to push the piston back in the other direction. Single-acting cylinders are found in most kinds of reciprocating engine. They are almost universal in internal combustion engines (e.g. petrol and diesel engines) and are also used in many external combustion engines such as Stirling engines and some steam engines. They are also found in pumps and hydraulic rams.

Double-acting

Typical horizontal steam engine with double-acting cylinder

A double-acting cylinder is a cylinder in which the working fluid acts alternately on both sides of the piston. In order to connect the piston in a double-acting cylinder to an external mechanism, such as a

gland or "stuffing box" to prevent escape of the working fluid. Double-acting cylinders are common in steam engines
but unusual in other engine types. Many hydraulic and pneumatic cylinders use them where it is needed to produce a force in both directions. A double-acting hydraulic cylinder has a port at each end, supplied with hydraulic fluid for both the retraction and extension of the piston. A double-acting cylinder is used where an external force is not available to retract the piston or it can be used where high force is required in both directions of travel.

Steam engines

Westinghouse single-acting high-speed steam engine
Single-acting oscillating-cylinder steam engine

atmospheric engines and some beam engines
, were single-acting. These often transmitted their force through the beam by means of chains and an "arch head", as only a tension in one direction was needed.

Where these were used for pumping mine shafts and only had to act against a load in one direction, single-acting designs remained in use for many years. The main impetus towards double-acting cylinders came when

rotative beam engine, that could be used to drive machinery via an output shaft.[1] Compared to a single-cylinder engine, a double-acting cylinder gave a smoother power output. The high-pressure engine,[i] as developed by Richard Trevithick
, used double-acting pistons and became the model for most steam engines afterwards.

Some of the later steam engines, the high-speed steam engines, used single-acting pistons of a new design. The crosshead became part of the piston,[ii] and there was no longer any piston rod. This was for similar reasons to the internal combustion engine, as avoiding the piston rod and its seals allowed a more effective crankcase lubrication system.

Small models and toys often use single-acting cylinders for the above reason but also to reduce manufacturing costs.

Internal combustion engines

Single-acting pistons of a typical modern diesel car engine

In contrast to steam engines, nearly all

internal combustion engines
have used single-acting cylinders.

Their pistons are usually

trunk pistons
, where the gudgeon pin joint of the connecting rod is within the piston itself. This avoids the crosshead, piston rod and its sealing gland, but it also makes a single-acting piston almost essential. This, in turn, has the advantage of allowing easy access to the bottom of the piston for lubricating oil, which also has an important cooling function. This avoids local overheating of the piston and rings.

Crankcase compression two-stroke engines

Small petrol

scavenge blower
. This uses both sides of the piston as working faces, the lower side of the piston acting as a piston compressor to compress the inlet charge ready for the next stroke. The piston is still considered as single-acting, as only one of these faces produces power.

Double-acting internal combustion engines

Körting double-acting gas engine

Some early gas engines, such as Lenoir's original engines, from around 1860, were double-acting and followed steam engines in their design.

Internal combustion engines soon switched to single-acting cylinders. This was for two reasons: as for the high-speed steam engine, the high force on each piston and its connecting rod was so great that it placed large demands upon the bearings. A single-acting piston, where the direction of the forces was consistently compressive along the connecting rod, allowed for tighter bearing clearances.

trunk piston
appeared instead.

Körting gas engine, section

Extremely large gas engines were also built as

compression-ignition engines
, and so the double-acting cylinder designs were still adequate, despite their narrow, convoluted passageways.

Double-acting cylinders have been infrequently used for internal combustion engines since, although Burmeister & Wain made 2-stroke cycle double-acting (2-SCDA) diesels for marine propulsion before 1930. The first, of 7,000 hp, was fitted in the British MV Amerika (United Baltic Co.) in 1929.[3][4] The two B&W SCDA engines fitted to the MV Stirling Castle in 1937 produced 24,000 hp each.

USS Pompano

In 1935 the US submarine

Electric Boat, with a 9-cylinder development of the H.O.R. engine.[6] Although not as great a failure as Pompano's engines, this version was still troublesome and the boats were later re-engined with the same single-acting General Motors 16-248 V16 engines as their sister boats.[6] Other Electric Boat-constructed submarines of the Sargo and Seadragon classes, as well as the first few of the Gato class, were also built with these 9-cylinder H.O.R. engines, but later re-engined.[7]

Hydraulic cylinders

Double-acting hydraulic cylinder

A hydraulic cylinder is a mechanical

manufacturing machinery
, and civil engineering.

Footnotes

  1. ^ The pressure of around 30 psi (2 bar) was low by today's standard and only "high" in comparison to Watt engines.
  2. trunk piston
    is familiar from internal combustion engines today.
  3. ^ Alden[5] gives these as the Porpoise, Shark and Perch classes. Wikipedia's article considers them the P-1, P-3 & P-5 sub-types of a single Porpoise class[circular reference]

References

  1. .
  2. ^ Hawkins, Nehemiah (1897). New Catechism of the Steam Engine. New York: Theo Audel. pp. 110–113.
  3. .
  4. ^ "Amazing Airplane Motor Doubles The Power", Popular Mechanics, September 1932 cutaway drawing of double action aircraft engine
  5. ^ .
  6. ^ a b Alden (1979), pp. 65, 210.
  7. ^ Alden (1979), p. 210.