Air compressor
An air compressor is a
Classification
Power source
- Internal combustion engine: Petrol, petrol without oil, diesel
- Electric: AC, DC
Drive type
- Direct drive
- Belt drive
Compressors may be classified according to the pressure delivered:
- Low-pressure air compressors, which have a discharge pressure of 150 pounds per square inch (10 bar) or less[2]
- Medium-pressure compressors which have a discharge pressure of 151 to 1,000 pounds per square inch (10.4 to 68.9 bar)[2]
- High-pressure air compressors, which have a discharge pressure above 1,000 pounds per square inch (69 bar)[2]
There are numerous methods of air compression, divided into either positive-displacement or roto-dynamic types.[3]
- Single-stage reciprocating compressor
- Multi-stage reciprocating compressor[4]
- Single stage rotary-screw compressor
- Two-stage rotary screw compressor
- Rotary vane pump
- Scroll compressor
- Centrifugal (roto-dynamic or turbo) compressor
- Axial compressor, often used in jet engines.
- Another way of classification, is by lubrication type: oil lubricated and oil-free. The oil-less (or oil-free) system has more technical development such as they do not require oil for lubrication. oil-less air compressors are also lighter and more portable than oil-lubricated models but require more maintenance. On other side Oil-lubricated air compressors are the more traditional type of air compressor. They require oil to lubricate the motor which helps prolong the compressor's life. One of the benefits of oil-lubricated compressors is that they tend to be more durable and require less maintenance than oil-free compressors.[1]
Positive displacement compressors
Positive-displacement compressors work by forcing air through a chamber whose volume is decreased to compress the air. Once the pressure is greater than the pressure outside the discharge valve, a port or valve opens and air is discharged into the outlet system from the compression chamber.[5] Common types of positive displacement compressors are


- Piston-type air compressors, which compress air by pumping it through cylinders by reciprocating pistons. They use one-way valves to admit air into the cylinder on the induction stroke and prevent it from leaving by the same route, and out of the cylinder through the exhaust valve to the high pressure side on the compression stroke, again using a non-return valve to prevent it leaking back on the next induction stroke. Piston compressors can be single or multi-stage, and may also have one or more sets of cylinders in parallel (at the same pressure). Multi-stage compressors provide greater efficiency than their single-stage counterparts for high compression ratios, and generally use interstage cooling to improve efficiency.
The capacities for both single-stage and two-stage compressors are generally specified in
Single stage compressors usually fall into the fractional through 5 horsepower range.[citation needed] Two-stage compressors normally fall into the 5 through 30 horsepower range.[citation needed][clarification needed]
- Rotary screw compressors provide positive-displacement compression by matching two helical screws that, when turned, guide air into a chamber, whose volume is decreased as the screws turn. Rotary screw compressors can be single-stage or two-stage.[clarification needed]
- Vane compressors: use a slotted rotor with varied blade placement[clarification needed] to guide air into a chamber and compress the volume. This type of compressor delivers a fixed volume of air at high pressures.[clarification needed]
Roto-dynamic or turbo compressors
Roto-dynamic air compressors include centrifugal compressors where Rotating vanes impart kinetic energy to a gas and stationary passages convert velocity into a rise in pressure, and axial compressors, where rotor blades impart the kinetic energy and stator blades convert it to a rise in pressure.
Cooling
Due to
Applications

Air compressors have many uses, such as supplying clean high-pressure air to fill
Air compressors are also widely used in oil and gas, mining and drilling applications as the flushing medium, aerating muds in underbalanced drilling and in air pigging of pipelines.
Most air compressors either are reciprocating piston type, rotary vane or
Power source
Air compressors are designed to utilize a variety of power sources. While direct drive gasoline or diesel-engines and electric motors are among the most popular, air compressors that utilize vehicle engines, power-take-off, or hydraulic ports are also commonly used in mobile applications.[9]
The power of a compressor is measured in HP (horsepower) and CFM (cubic feet per minute of intake air).[10] The volume of the pressure vessel and the stored pressure indicate the volume of compressed air (in reserve) available.
Gasoline and diesel-powered compressors are widely used in remote areas with problematic access to electricity. They are noisy and require ventilation for exhaust gases, particularly if the compressed air is to be used for a breathing air supply. Electric-powered compressors are widely used in production, workshops and garages with permanent access to electricity. Common workshop/garage compressors are 110-120 Volt or 230-240 Volt. Compressor tank shapes are: "pancake", "twin tank", "horizontal", and "vertical". Depending on a size and purpose compressors can be stationary or portable.
Maintenance

To ensure all compressor types run efficiently with no leaks, it is necessary to perform routine maintenance. The cost of maintenance only accounts for 8% of the life cycle cost of owning an air compressor. [11]
Air compressor isentropic efficiency
According to CAGI air compressor performance verification data sheets, the higher the isentropic efficiency is, the better the energy saving is. The better air compressor isentropic efficiency has reached 95%. [12]
Approximately 70~80% of the air compressor's total lifetime cost is energy consumption, so using the high-efficiency air compressor is one of the energy-saving methods.[citation needed]
See also
- Vacuum pump
- Free-piston engine
- Gas compressor
- Pneumatics
- Gas cylinder
- "The Blue Air Compressor"
References
- ^ "How Do Air Compressors Work?". Popular Mechanics. 2015-03-18. Retrieved 2017-01-12.
- ^ a b c "Classification of air compressors". www.tpub.com. Retrieved 2017-01-12.
- ^ "Air Compressor Types and Controls". Natural Resources Canada. 4 February 2014.
- ^ Davis, Jeff (2022-02-23). "What is a Two Stage Air Compressor – Air Compressor Insider". Retrieved 2023-07-26.
- ^ "Compressor Selection Basics: Positive Displacement versus Dynamic Compression". Retrieved 2017-01-12 – via The 5th Utility.
- ^ "Types of Air Compressors". The Engineering ToolBox.
- ^ "Applications for Compressors". www.industry.siemens.com. Retrieved 2017-01-12.
- ^ Hislop, Reid. "Plug Power Places Large Production Order for Air Squared Compressors to be used in GenDrive Fuel Cell Units" (PDF). Plug Power. Retrieved 10 May 2019.
- ^ "Easy Guide To Rotary Screw Air Compressors For Vehicles – By VMAC". VMAC. 2018-10-16. Retrieved 2018-10-30.
- ^ "Evaluating True Horsepower and CFM Ratings of Air Compressors".
- ^ "How Many Watts Does An Air Compressor Use". 11 August 2023.
- ^ CAGI Performance Verification Data Sheets Archived 2022-01-21 at the Wayback Machine.