National Gas Turbine Establishment

Coordinates: 51°16′59″N 0°48′26″W / 51.282957°N 0.807098°W / 51.282957; -0.807098
Source: Wikipedia, the free encyclopedia.

51°16′59″N 0°48′26″W / 51.282957°N 0.807098°W / 51.282957; -0.807098 The National Gas Turbine Establishment (NGTE Pyestock) in Farnborough,[1][2] part of the Royal Aircraft Establishment (RAE), was the prime site in the UK for design and development of gas turbine and jet engines. For over 50 years, Pyestock was at the forefront of gas turbine development.

The NGTE came into existence during the mid-1940s, its principal predecessors were

nationalised
and ran as a state-owned entity. A major function of the NGTE was to function as a testing and development centre, both for experimental developments and to support commercial engine companies.

It was decided to base the turbine development site at Pyestock, a former

supersonic
jets arose, the site was expanded to the north west; the Air House and several large test cells were built circa 1961. Pyestock was probably the largest site of its kind in the world. Over the next 50 years, the NGTE played a major role in the design and testing of the majority of the British military's jet engines in addition to naval gas turbine engines.

Following the end of the Cold War, the NGTE's activity dipped considerably. During 1995, the organisation was incorporated into the wider Defence Evaluation and Research Agency (DERA). Five years later, NGTE Pyestock was permanently closed and the site itself was decommissioned; it has since been redeveloped into housing, known as Hartland Village.

History

During 1942, the

Second World War, the organisation was reconstituted as a division of the Ministry of Supply, at which point it was renamed as the National Gas Turbine Establishment, commonly referred to as NGTE Pyestock.[3] During February 1946, Frank Whittle parted ways with NGTE, having resigned from his position after disagreeing with some of the policies being enacted by the British government of the time.[5]

During 1951, the organisation received $4,000,000 (£1,428,600) from the US Government in advance payment for American use of some 200 Power Jets Whittle gas turbine

For over half a century, prototypes engines destined for the British military were designed and tested by the NGTE.

Soviet
engines were also discreetly examined.

At its height, 1,600 staff worked at Pyestock while the site itself was of a similar size to that of a small town.

Mach 3 and altitudes of up to 70,000 feet could be accurately recreated for several hours at a time.[8]

Even though Pyestock was intentionally kept at a distance from the general public as to better obscure its activities and maintain secrecy, local people would often become aware of the tests being undertaken; some residents that lived miles away from the site have claimed to have witnessed occasional low rumbling roars, and that the lights in their homes would occasionally go dim. and could be heard from up to several miles away.[7] Particularly demanding tests were typically performed at night due to the amount of electricity required, which was drawn from the National Grid.[7] As early as 1957, it is known that early computers, supplied by Elliott Brothers (London) Ltd, were an active component of the engine testing process. Typical data points of these tests included the temperature, fuel flow, and pressure at various points across an engine.[9]

The

Admiralty three-drum boiler) was taken over by the NGTE in 1965. Following the 1971 creation of the Ministry of Defence Procurement Executive, both the Admiralty Engineering Laboratory (1917-1977) and the Admiralty Oil Laboratory (1953-1977) were amalgamated with the NGTE.[10][11]

The apparent value in the site declined over time, particularly following the end of the Cold War.

The Buildings

Air House

The Air House (1961) was a modernistic structure. Its eastern side is sheet glass; 8 large blue exhaust pipes rise the full length of the building, for the 8 compressor/exhauster sets inside. The pipes transported the fast moving air to/from the test cells.

The Air House had two functions: blowing or sucking air, at up to 2,000 mph (for Cell 4). There were eight identical

GEC
compressor/exhauster sets which aggregated to 352,000 horsepower, then the largest installation of its kind in the western world.

This is the final design for the compressor/exhauster sets from the late 1950s. They are made up of an in-line arrangement (from left to right) of an 8,000 horsepower steam turbine, then two low-pressure compressors, a high-pressure exhauster, a 27 MW 11 kV synchronous motor that provided 36,000 horsepower, and finally the barring gear and the exciter (a small generator that provides a current needed to start the main motor).

The 8,000 horsepower steam turbine, which was powered by the site's boiler house, gave the compressor sets a kick start before it was synced with the grid. They could also be used whilst they were being run, but this was expensive and only used on the supersonic tests.

Cell 3

Cell 3 was mostly underground and was a supersonic replacement of Cell 2, allowing for higher speeds and a greater engine temperature range. There was a fairly large building above ground. But that was just to allow engines to be lowered into the test chamber from a huge crane. The test chamber itself was almost entirely underground.

Cell 3 West

Cell 3 West was a comparatively small building, with a large blue and white round opening on the front of the test chamber. It was the last altitude test cell built on site. It was one of the largest cells internally, allowing icing tests (testing to see how ice affects a turbine's performance) to be carried out on engines and helicopter rotors. The engine or turbine was suspended from the roof of the cell.

Cell 4

The largest test cell on site, Cell 4 was built in 1965, at a cost of £6.5 million, as part of the Concorde programme but also to test other supersonic jet engines. The test cell, unique in the world, takes up most of the steel clad structure with its mass of pipes, blast doors and electronics. It is connected to the Air House by blue pipes and was designed to simulate Concorde's flying conditions - Mach 2 (1522 mph) at 61,000 feet, but could test Concorde's engines at a maximum wind speed of 2,000 mph.

The amount of energy required to run the air house (see below) at the speed needed was too great for the site's own power station, so electricity had to be taken from the National Grid. By the early 1970s, Pyestock had to negotiate with the Central Electricity Generating Board (CEGB) to have enough electricity generated. So as not to strain the grid, Cell 4 could only be powered up at night.

Number 9 Exhauster

Pyestock's designers built the Air House on a large scale, thinking it could supply adequate suction for the supersonic test cells. But they could not have anticipated the phenomenal force required by Cell 4 - even with all eight exhausters running the suction was insufficient. The solution was to build another exhauster set directly next to Cell 4. As there are eight in the Air House, this one was named number 9.

It is a Parsons "multi-stage axial-flow exhauster". It was used mainly by Cell 4 but also occasionally by Cell 3 and Cell 3 West. It was driven by a 36,000 horsepower synchronous motor, with power being taken first from the site's power station, and then when 3,000 rpm was reached it was synchronised with the National Grid.

Filmography

Pyestock was used for several scenes in the 2005 film

book of the same name by Clive Cussler
. Internal sections of Cell 3 and Cell 4 were suitably reworked for the film's supposedly solar powered waste disposal facility.

See also

References

Citations

  1. ^ "Pyestock".
  2. ^ "Ministry of Aviation and predecessors: National Gas Turbine Establishment and predecessors: Reports and Notes". The National Archives. 1938–1983.
  3. ^ a b Buttler 2019, p. 7.
  4. ^ a b Lavington 2011, p. 236.
  5. ^ Wood 1975, p. 32.
  6. ^ "Test Pilot | Chief Test | Lord Ogmore | 1951 | 2094 | Flight Archive". www.flightglobal.com. Archived from the original on 14 March 2016.
  7. ^ a b c d e f g h i j "Forgotten Heritage: Wind Tunnels of the Jet Age". atlasobscura.com. 8 June 2015.
  8. ^ Lavington 2011, p. 237.
  9. ^ Lavington 2011, pp. 236-237.
  10. ^ "Royal Naval Research and Development, Military Records Information 38". The National Archives. Retrieved 22 April 2010.
  11. ISSN 0262-4079
    .
  12. ^ Osborne, Tony; Burton, Chris (1996). Pyestock: A Celebration Of The Gas Turbine. Defence Evaluation and Research Agency (DERA). Retrieved 9 February 2011.

Bibliography

External links