Safety cabinet

Source: Wikipedia, the free encyclopedia.
Safety cabinet with air circulation filter attachment for hazardous materials
Safety cabinet for compressed gas cylinders
Cabinet for gas cylinders
Base cabinet for hazardous substances

A safety

gas cylinders.[1]

Primarily, they should meet three major safety requirements:

  1. Minimize the
    fire rating
    ). It should prevent the materials stored in the cabinet from contributing to the spread of fire or leading to an explosion in the event of a fire
  2. Minimize the amount of
    vapor released into the working environment
  3. Retention of accidental spillages within the cabinet

Areas of application and uses are diverse: pharmaceutical, universities, hospitals, industry, workshops, public organizations working with hazardous substances etc. In essence, any facility where flammable substances are stored.

Legislation and guidance

In the UK, the most relevant regulation and guidance documents regarding the storage of flammable substances are:

  • DSEAR 2002:
    flammable substances should be substituted with safer materials, but where this is not possible, every effort must be made to control the substance to protect personnel, property and the environment.[2]
  • HSG51: The storage of
    chemical
    production site or end user.
  • HSG140: This Health & Safety Guidance (HSG) publication from the HSE is for those responsible for the safe use and handling of flammable liquids in all general work activities, small-scale chemical processing and spraying processes. It explains the fire and explosion hazards associated with flammable liquids and will help you determine how to control the risks in your workplace.
  • HSG71: This Health & Safety Guidance (HSG)
    hazardous
    materials and the relationships of those materials with each other. Particular focus is given to general recommendations for the separation or segregation of different classes of dangerous substances, including flammable liquids. This is essential practice to prevent reaction between incompatible product types possibly having extremely severe consequences for human life and property.
  • GHS: Globally harmonised system, is now the universal cross border guidance document that governs appropriate signage for safety boxes

Structure

The

pressurized gas cylinders).

Safety cabinets usually consist of the following components: inner body, fire protection insulation, outer body, fresh air inlets and

exhaust air connection points with auto shut-off, automated closing mechanisms for the doors in case of fire (not with gas cylinder cabinets), heat-triggered self-expanding seals (intumescent) on the doors and optionally, an earth connection.[3]
Safety cabinets to BS EN14470-1 for flammable substances, usually have storage shelves or pull-out drawers on which the chemicals are stored. The shelves or drawers should be load-tested and be able to support the loading specified by the manufacturer. To ensure the retention of accidental spillages within the cabinet, the cabinet must be equipped with spill containment sumps.

Safety cabinets to BS EN14470-2 for

pressurized gas cylinders, are designed to accommodate cylinders in working areas. The gas is supplied to the desired application via a pipeline through pipe lead-throughs in the roof of the cabinet. These pipe penetrations must be sealed to ensure fire protection. Many pressurized gas cylinder cabinets are also fitted with "rolling ramps" which are inserted into the door or can be folded out so that the fire protection seals are not damaged when the cabinet is loaded.[4]

Models are available in various widths, heights and fire resistance classes and with a choice of door and locking systems:

  • Widths (in cm): 60, 90, 120, 140
  • Heights: Tall units or under-bench units available in various heights
  • Fire resistance classes: F15, F30, F60, F90 or G15, G30, G60, G90 Protection against fire (in minutes)
  • Door and locking systems: Wing and folding doors available with sensor-controlled and fully automated door opening/closing

Operation

Connection of safety cabinets to a permanent exhaust air system is recommended. If a safety cabinet is not connected to a technical exhaust air system, a certain area in front of and around the cabinet is considered a Zone 2

hazardous
area. If the safety cabinet is connected to a 24-hour technical exhaust air system, then the hazardous area is limited to the inside of the cabinet.

To prevent damage to the cabinet by corrosion, no acids or alkalis may be accommodated in this type of cabinet: TRbF Appendix L: Storage equipment in working areas (safety cabinets)/ points 4.1 and 4.2 as well as BGR 104 2.2.8).

If the connection to an exhaust air system is not possible on site, solvent and safety cabinets can be technically ventilated with a recirculating air filter unit. These units filter the exhaust air from the cabinet through an activated carbon filter, capturing harmful vapors and returning the cleaned air to the working environment.

Function

In the event of a fire and the attainment of an ambient temperature of 50 °C (+0/−10 °C), the drawers, if fitted, must first retract and the doors must automatically close. These actions are normally activated by

hermetically sealed
. Safety cabinets with automatic door closing provide additional security. After a defined time interval, the cabinets close automatically, thus minimizing the exposure of the stored chemicals and reducing the risk of escaping
hazardous vapors. In modern safety cabinets, a visual and acoustic warning signal is given when the door is closed.[5]
Safety cabinets for
compressed gas cylinders
do not have an automatic door closing function, as the doors of these cabinets must always be closed during operation.

Performance

In line with the fire rating, the safety

, the permissible temperature rise is 50 °C (K).

Testing is conducted as a freestanding single cabinet in a

suitable fire chamber. The entire cabinet must be exposed to the same heating conditions. The temperature rise is measured inside the cabinet according to the Unit Temperature
Curve (ETK).

Inspection and service

In accordance with BS EN 14470, a competent person must regularly inspect safety cabinets. This inspection should include:

  • Condition of the fusible links / fire protection valves
  • Condition of the fire protection insulation
  • Condition of the fire protection seals (intumescent)
  • Condition of the hinges
  • Functionality of the door closing
  • Functionality of the door interlock
  • Condition of the body (corrosion)
  • Compliance with Ex-areas
  • Measurement of the exhaust air volume flow (for technical ventilation)

It is also a requirement of Section 6 of the Health and Safety at Work Act 1974[6] that equipment for use at work are regularly cleaned or maintained.

References