Ground granulated blast-furnace slag
Ground granulated blast-furnace
Production and composition
The chemical composition of a slag varies considerably depending on the composition of the raw materials in the
The main components of blast furnace slag are CaO (30-50%), SiO2 (28-38%), Al2O3 (8-24%), MnO, and MgO (1-18%). In general increasing the CaO content of the slag results in raised slag
Common crystalline constituents of blast-furnace slags are merwinite and melilite. Other minor components which can form during progressive crystallization are belite, monticellite, rankinite, wollastonite and forsterite. Minor amounts of reduced sulphur are commonly encountered as oldhamite.[1]
Applications
GGBS is used to make durable concrete structures in combination with ordinary Portland cement and/or other pozzolanic materials. GGBS has been widely used in Europe, and increasingly in the United States and in Asia (particularly in Japan and Singapore) for its superiority in concrete durability, extending the lifespan of buildings from fifty years to a hundred years.[citation needed]
Two major uses of GGBS are in the production of quality-improved slag cement, namely Portland Blastfurnace cement (PBFC) and high-slag blast-furnace cement (HSBFC), with GGBS content ranging typically from 30 to 70%; and in the production of ready-mixed or site-batched durable concrete.
Concrete made with GGBS cement sets more slowly than concrete made with ordinary Portland cement, depending on the amount of GGBS in the cementitious material, but also continues to gain strength over a longer period in production conditions. This results in lower heat of
Use of GGBS significantly reduces the risk of damages caused by alkali–silica reaction (ASR), provides higher resistance to chloride ingress — reducing the risk of reinforcement corrosion — and provides higher resistance to attacks by sulfate and other chemicals.[2]
GGBS cement uses
GGBS cement can be added to concrete in the concrete manufacturer's batching plant, along with Portland cement, aggregates and water. The normal ratios of aggregates and water to cementitious material in the mix remain unchanged. GGBS is used as a direct replacement for Portland cement, on a one-to-one basis by weight. Replacement levels for GGBS vary from 30% to up to 85%. Typically 40% to 50% is used in most instances.
The use of GGBS in addition to Portland cement in concrete in Europe is covered in the concrete standard EN 206:2013. This standard establishes two categories of additions to concrete along with ordinary Portland cement: nearly inert additions (Type I) and pozzolanic or latent hydraulic additions (Type II). GGBS cement falls in the latter category. As GGBS cement is slightly less expensive than Portland cement, concrete made with GGBS cement will be similarly priced to that made with ordinary Portland cement.
It is used partially as per mix ratio.
Architectural and engineering benefits
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Durability
GGBS cement is routinely specified in concrete to provide protection against both sulfate attack and chloride attack. GGBS has now effectively replaced sulfate-resisting Portland cement (SRPC) on the market for sulfate resistance because of its superior performance and greatly reduced cost compared to SRPC. Most projects in Dublin's docklands, including Spencer Dock, are using GGBS in subsurface concrete for sulfate resistance.
Bulk Electrical Resistivity is a test method that can measure the resistivity of concrete samples. (ASTM 1876–19) The higher electrical resistivity can be an indication of higher ion transfer resistivity and thus higher durability. By replacing up to 50% GGBS in concrete, researchers have shown that durability can be significantly improved.[2]
To protect against chloride attack, GGBS is used at a replacement level of 50% in concrete. Instances of chloride attack occur in reinforced concrete in marine environments and in road bridges where the concrete is exposed to splashing from road de-icing salts. In most NRA projects in Ireland GGBS is now specified in structural concrete for bridge piers and abutments for protection against chloride attack. The use of GGBS in such instances will increase the life of the structure by up to 50% had only Portland cement been used, and precludes the need for more expensive stainless steel reinforcing.
GGBS is also routinely used to limit the temperature rise in large concrete pours. The more gradual hydration of GGBS cement generates both lower temperature peak and less total overall heat than Portland cement. This reduces thermal gradients in the concrete, which prevents the occurrence of microcracking which can weaken the concrete and reduce its durability, and was used for this purpose in the construction of the Jack Lynch Tunnel in Cork.
Appearance
In contrast to the stony grey of concrete made with Portland cement, the near-white color of GGBS cement permits architects to achieve a lighter color for exposed fair-faced concrete finishes, at no extra cost. To achieve a lighter color finish, GGBS is usually specified at replacement levels of between 50% and 70%, although levels as high as 85% can be used. GGBS cement also produces a smoother, more defect-free surface, due to the fineness of the GGBS particles. Dirt does not adhere to GGBS concrete as easily as concrete made with Portland cement, reducing maintenance costs. GGBS cement prevents the occurrence of
Strength
Concrete containing GGBS cement has a higher ultimate strength than concrete made with Portland cement. It has a higher proportion of the strength-enhancing calcium silicate hydrates (CSH) than concrete made with Portland cement only, and a reduced content of free lime, which does not contribute to concrete strength. Concrete made with GGBS continues to gain strength over time, and has been shown to double its 28-day strength over periods of 10 to 12 years.[citation needed]
The optimum dosage of Ground granulated blast-furnace slag (GGBS) for replacement in concrete was reported to be 20-30% by mass to provide higher compressive strength compared to the concrete made with only cement.[2]
Sustainability
Since GGBS is a by-product of steel manufacturing process, its use in concrete is recognized by
Notes
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External links
- fly ash, silica fume and limestone fines on the properties of concrete Cementitious materials
References
- U.S. Federal Highway Administration. "Ground Granulated Blast-Furnace Slag". Archived from the original on 2007-01-22. Retrieved 2007-01-24.
- Civil and Marine Company. "Frequently Asked Questions". Archived from the original on 2007-01-13. Retrieved 2007-01-24.
- EnGro Corporation Ltd. "Ground Granulated Blastfurnace Slag (GGBS)". Archived from the original on 2007-01-22. Retrieved 2007-01-24.
- Construct Ireland. "Ground Granulated Blastfurnace Slag (GGBS)". Archived from the original on 2010-07-20. Retrieved 2008-02-21.
- Ecocem. "Ground Granulated Blastfurnace Slag (GGBS)". Retrieved 2013-05-27.