Solvay Process Company
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Company type | Chemical manufacturing |
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Industry | Allied Chemical and Dye Corporation (1920–1985) |
The Solvay Process Company was an American chemical manufacturer that specialized in the manufacture of soda ash. A major employer in Central New York, the company was key in the origin of the village of Solvay, New York, where it was headquartered.
History
The Solvay Process Company was a joint venture between
After several refusals, Cogswell eventually secured American rights to the Solvay process. He obtained capital to build a production facility from Rowland Hazard II, scion of the Hazard family. Rowland Hazard was the major American investor in the company and its first president. His son, Frederick Rowland Hazard, was an initial officer and subsequently became president. William B. Cogswell served as vice-president. Frederick's brother Rowland G. Hazard II soon followed Cogswell as vice-president. The Solvay brothers themselves had a one-third interest in the company.
Wells in Tully provided salt brine, pumped by pipeline to Solvay. An elevated conveyor, with buckets suspended from a cable loop, passed in a tunnel through a hill [1] [2] [3] to deliver stone from company quarries at Split Rock in Onondaga, about four miles to the south.
The
The town of
The Hazard family invested in an affiliated business, the Semet-Solvay Company, formed in 1895. Louis Semet, a relative of the Solvays, had developed with the brothers a coke oven designed to recover valuable materials formerly wasted in the coking process. In 1892 the Solvay Process Company built the first of these ovens in America, forming the Semet-Solvay Company in 1895 to build and operate these ovens. Coke plants were located in Ashland, Kentucky, Buffalo, New York, Milwaukee, Wisconsin, Detroit, Michigan, and Ironton, Ohio. Semet-Solvay also operated its own coal mines in West Virginia, providing much of its coal supply.
In 1889, Solvay came to southwest Detroit area known as Delray. At the time it improved streets and the neighborhood, as it extracted underground salts from beneath the Detroit River. By 1969, Solvay was gone.[4]
In 1915, during
Absorption by Allied Chemical
Both the Solvay Process Company and the Semet-Solvay Company were absorbed by the
Meyer persuaded Orlando Weber to take charge of Allied Chemical. Under Weber's tenure between 1920 and 1935, Allied Chemical was successful financially, but his control reversed the previously agreed-upon policy about company autonomy. The Hazard family attempted to gain a controlling interest by quietly acquiring large amounts of stock in Allied Chemical. They failed to return operations of the plant to local control or rehire personnel terminated by the new corporation, contrary to their agreement.
1943 waste bed flood
Large marshlands around the lake provided disposal for sludge from the process, leaving extensive "waste beds". These have contributed to the pollution of the Onondaga Lake.
On Thanksgiving Day in 1943, 40,000 tons of industrial waste consisting of calcium carbonate and magnesia flooded the hamlet of Lakeland, New York. The industrial waste originated from the Solvay Process plant, having broken through a retaining wall at waste bed number 7.[7]
Two square miles were covered by the waste, which reached as much as eight feet deep in some places. The Post-Standard reported in 1993 that "every tree, shrub or blade of grass within a square mile was dead". There were no reported fatalities, but there were a few injured, such as Fred Hulbert, assistant chief of the auxiliary military police at Solvay Process, who was treated for acid burns and two frozen toes after rescuing numerous stranded Lakeland residents using a rowboat. Fifty-five residents were left homeless as a result of the flood.[7][8]
The waste was initially intended to be removed by dumping truckloads of cinders into the waste until it solidified enough to be shoveled out, but that plan was scrapped in favor of dissolving the waste using water and eventually pumping it into Ninemile Creek, which flows into Onondaga Lake. The cleanup process took two months to complete. The houses affected by the flood, now worthless, were purchased by Solvay Process and demolished.[7][8]
An investigation launched by Solvay Process into the incident reported that the dykes at the plant were built of old Solvay waste, not dirt, and that they were built too rapidly. The investigation also stated that the demand for production during World War II was too great and help was too limited. After the incident, Solvay Process moved their waste beds away from the shoreline of Onondaga Lake.[8]
Decline and closure
Solvay Chemical continued soda ash production through the 20th century. By 1980, the demand for soda ash plummeted. By 1985, the company had lost $55 million over the previous three years, forcing Allied Chemical (AlliedSignal at the time) to close and demolish the plant, dismissing 1,400 employees. Several significant buildings, such as the company's local headquarters, were not demolished and were sold instead.[9]
References
- ^ Northeast portal is at coordinates 43°03′07″N 76°13′03″W / 43.05188°N 76.21742°W
- ^ Southwest portal is at coordinates 43°03′00″N 76°13′09″W / 43.05009°N 76.21925°W
- ^ Tunnel is at coordinates 43°03′03″N 76°13′06″W / 43.05097°N 76.21840°W
- ^ Carlisle, John (2017-12-07). "Is this the end of Delray?". Detroit Free Press.
- OCLC 2197409.
- ISBN 9781439646748.
- ^ a b c "Today in History: Stranded in Solvay, NY State Fairgrounds Flooded". Onondaga Historical Association. 2014-11-26. Retrieved 2020-11-25.
- ^ a b c Croyle, Johnathan (2020-11-24). "Thanksgiving 1943: A flood of toxic 'marshmallow-like goo' forces the evacuation of a CNY town". syracuse.com. Retrieved 2020-11-25.
- ISSN 0362-4331. Retrieved 2018-02-06.
Sources
- Solvay Process Company Records
- AlliedSignal History
- "Evamaria Hardin - Faculty Papers". Archived from the original on 2006-09-01. Hardin's papers include a "Solvay Process History".
- Company Archives
- Building blueprints, Solvay Library
External links
- William B. Cogswell
- Onondaga Lake Pollution History
- Onondage Lake, NYS DEC
- Honeywell and Onondaga Lake
- Kiefer, David M. (February 2002). "Soda Ash, Solvay Style". Today's Chemist at Work. 11 (2): 87–88, 90.
- Photograph of the administration and staff of Solvay Process Company ca. 1910 from the Schuelke Collection of the Liverpool Public Library
- Historic American Engineering Record (HAER) No. NY-300, "Solvay Process Company, Between Willis & Milton Avenues, Solvay, Onondaga County, NY", 8 photos, 1 photo caption page
- HAER No. NY-300-A, "Solvay Process Company, Lime Kiln Building", 9 photos, 1 photo caption page
- HAER No. NY-300-C, "Solvay Process Company, Milk of Lime Towers Building", 10 photos, 1 photo caption page
- HAER No. NY-300-D, "Solvay Process Company, SA Wetside Building", 21 photos, 3 color transparencies, 3 photo caption pages
- HAER No. NY-300-E, "Solvay Process Company, Refined Bicarbonate Building", 1 photo, 1 photo caption page
- HAER No. NY-300-F, "Solvay Process Company, Calcium Chloride Plant", 3 photos, 1 photo caption page
- HAER No. NY-300-G, "Solvay Process Company, North Power House", 2 photos, 1 photo caption page
- HAER No. NY-300-H, "Solvay Process Company, SHT Building", 9 photos, 1 photo caption page
- HAER No. NY-300-I, "Solvay Process Company, Dense Ash Building", 5 photos, 1 photo caption page