Shell (projectile): Difference between revisions

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{{about|the artillery projectile|the small arms cartridge|shotgun shell}}
{{about|the artillery projectile|the small arms cartridge|shotgun shell}}
[[File:WWI shells.JPG|thumb|Some sectioned shells from the [[First World War]]. From left to right: 90 mm shrapnel shell, 120 mm pig iron incendiary shell, 77/14 model - 75 mm high-explosive shell, model 16–75 mm shrapnel shell]]
[[File:WWI shells.JPG|thumb|Some sectioned shells from the [[First World War]]. From left to right: 90 mm shrapnel shell, 120 mm pig iron incendiary shell, 77/14 model - 75 mm high-explosive shell, model 16–75 mm shrapnel shell]]
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All explosive- and incendiary-filled projectiles, particularly for [[mortar (weapon)|mortars]], were originally called ''grenades'', derived from the pomegranate, so called because the many-seeded fruit suggested the powder-filled, fragmenting bomb, or from the similarity of shape. Words cognate with ''grenade'' are still used for an artillery or mortar projectile in some European languages.<ref>{{cite web|url=http://www.etymonline.com/index.php?search=grenade&searchmode=none |title=Etymology of grenade |publisher=Etymonline.com |date=1972-01-08 |accessdate=2013-02-27}}</ref>
All explosive- and incendiary-filled projectiles, particularly for [[mortar (weapon)|mortars]], were originally called ''grenades'', derived from the pomegranate, so called because the many-seeded fruit suggested the powder-filled, fragmenting bomb, or from the similarity of shape. Words cognate with ''grenade'' are still used for an artillery or mortar projectile in some European languages.<ref>{{cite web|url=http://www.etymonline.com/index.php?search=grenade&searchmode=none |title=Etymology of grenade |publisher=Etymonline.com |date=1972-01-08 |accessdate=2013-02-27}}</ref>


Shells are usually large-calibre projectiles fired by [[artillery]], [[combat vehicle]]s (including [[tank]]s), and [[warship]]s.
Shells are usually large-caliber projectiles fired by [[artillery]], [[combat vehicle]]s (including [[tank]]s), and [[warship]]s.


Shells usually have the shape of a [[cylinder (geometry)|cylinder]] topped by an [[ogive]]-shaped nose for good aerodynamic performance, possibly with a tapering base (boat-tail); but some specialized types are quite different.
Shells usually have the shape of a [[cylinder (geometry)|cylinder]] topped by an [[ogive]]-shaped nose for good aerodynamic performance, possibly with a tapering base (boat-tail); but some specialized types are quite different.
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Solid cannonballs ("shot") did not need a [[Artillery fuse|fuse]], but hollow [[munition]]s ("shells") filled with something such as gunpowder to fragment the ball, needed a fuse, either impact ([[Artillery fuze#Percussion fuzes|percussion]]) or time. Percussion fuses with a spherical projectile presented a challenge because there was no way of ensuring that the impact mechanism contacted the target. Therefore, shells needed a time fuse that was ignited before or during firing and burned until the shell reached its target.
Solid cannonballs ("shot") did not need a [[Artillery fuse|fuse]], but hollow [[munition]]s ("shells") filled with something such as gunpowder to fragment the ball, needed a fuse, either impact ([[Artillery fuze#Percussion fuzes|percussion]]) or time. Percussion fuses with a spherical projectile presented a challenge because there was no way of ensuring that the impact mechanism contacted the target. Therefore, shells needed a time fuse that was ignited before or during firing and burned until the shell reached its target.


===Early shells===
==Early shells==
{{see also|History of gunpowder}}
{{see also|History of gunpowder}}
[[File:Chinese Cannon.JPG|thumb|right|210px|The 'flying-cloud thunderclap-eruptor' cannon from the ''[[Huolongjing]]'']]
[[File:Chinese Cannon.JPG|thumb|right|210px|The 'flying-cloud thunderclap-eruptor' cannon from the ''[[Huolongjing]]'']]
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By the 18th Century, it was known that the fuse toward the muzzle could be lit by the flash through the [[British ordnance terms#Windage|windage]] between the shell and the barrel. At about this time, shells began to be employed for [[direct fire|horizontal fire]] from [[howitzer]]s with a small [[propellant|propelling]] charge and, in 1779, experiments demonstrated that they could be used from guns with heavier charges.
By the 18th Century, it was known that the fuse toward the muzzle could be lit by the flash through the [[British ordnance terms#Windage|windage]] between the shell and the barrel. At about this time, shells began to be employed for [[direct fire|horizontal fire]] from [[howitzer]]s with a small [[propellant|propelling]] charge and, in 1779, experiments demonstrated that they could be used from guns with heavier charges.


The use of exploding shells from field artillery became relatively commonplace from early in the 19th century. Until the mid 19th century, shells remained as simple exploding spheres that used gunpowder, set off by a slow burning fuse. They were usually made of [[cast iron]], but [[bronze]], [[lead]], [[brass]] and even [[glass]] shell casings were experimented with.<ref>Hogg pg 164 - 165</ref> The word ''[[bomb]]'' encompassed them at the time, as heard in the lyrics of ''[[The Star-Spangled Banner]]'' ("the bombs bursting in air"), although today that sense of ''bomb'' is obsolete. Typically, the thickness of the metal body was about a sixth of their diameter and they were about two thirds the weight of solid shot of the same calibre.
The use of exploding shells from field artillery became relatively commonplace from early in the 19th century. Until the mid 19th century, shells remained as simple exploding spheres that used gunpowder, set off by a slow burning fuse. They were usually made of [[cast iron]], but [[bronze]], [[lead]], [[brass]] and even [[glass]] shell casings were experimented with.<ref>Hogg pg 164 - 165</ref> The word ''[[bomb]]'' encompassed them at the time, as heard in the lyrics of ''[[The Star-Spangled Banner]]'' ("the bombs bursting in air"), although today that sense of ''bomb'' is obsolete. Typically, the thickness of the metal body was about a sixth of their diameter and they were about two thirds the weight of solid shot of the same caliber.


To ensure that shells were loaded with their fuses toward the muzzle, they were attached to wooden bottoms called ''[[sabot]]s''. In 1819, a committee of British artillery officers recognised that they were essential stores and in 1830 Britain standardised sabot thickness as a half inch.<ref>Hogg pg 165</ref> The sabot was also intended to reduce jamming during loading. Despite the use of exploding shell, the use of smoothbore cannons firing spherical projectiles of shot remained the dominant artillery method until the 1850s.
To ensure that shells were loaded with their fuses toward the muzzle, they were attached to wooden bottoms called ''[[sabot]]s''. In 1819, a committee of British artillery officers recognized that they were essential stores and in 1830 Britain standardized sabot thickness as a half inch.<ref>Hogg pg 165</ref> The sabot was also intended to reduce jamming during loading. Despite the use of exploding shell, the use of smoothbore cannons firing spherical projectiles of shot remained the dominant artillery method until the 1850s.


===Shrapnel shell===
==Modern shell==
The mid 19th century saw a revolution in artillery, with the introduction of the first practical [[Rifled breech loader|rifled breech loading]] weapons. The new methods resulted in the reshaping of the spherical shell into its modern recognizable cylindro-conoidal form. This shape greatly improved the in-flight stability of the projectile and meant that the primitive time fuzes could be replaced with the percussion fuze situated in the nose of the shell. The new shape also meant that further, armor-piercing designs could be used.
{{main|Shrapnel shell}}
[[File:Shrapnel&BoxerShellDesigns.jpg|thumb|right|Original [[Shrapnel shell|Shrapnel design]] (left), and the Boxer design of May 1852 which avoided premature explosions (right)]]
By the late 18th century, artillery could use "[[canister shot]]" to defend itself from [[infantry]] or [[cavalry]] attack. This involved loading a tin or canvas container filled with small iron or lead balls instead of the usual [[Round shot|cannonball]]. When fired, the container burst open during passage through the bore or at the muzzle, giving the effect of an oversized [[shotgun shell]]. At ranges of up to 300 m, canister shot was still highly lethal, though at this range the shots’ density was much lower, making a hit on a human target less likely. At longer ranges, solid shot or the common shell — a hollow cast iron sphere filled with [[gunpowder|black powder]] — was used, although with more of a concussive than a fragmentation effect, as the pieces of the shell were very large and sparse in number.


During the 20th Century, shells became increasingly streamlined. In World War I, ogives were typically two circular radius head (crh) - the curve was a segment of a circle having a radius of twice the shell caliber. After that war, ogive shapes became more complex and elongated. From the 1960s, higher quality steels were introduced by some countries for their HE shells, this enabled thinner shell walls with less weight of metal and hence a greater weight of explosive. Ogives were further elongated to improve their ballistic performance.
In 1784, Lieutenant [[Henry Shrapnel]] of the [[Royal Artillery]] developed the [[shrapnel shell]] as an [[anti-personnel weapon]]. His innovation was to combine the multi-projectile shotgun effect of canister shot, with a [[Artillery fuze#Time fuzes|time fuze]] to open the canister and disperse the bullets it contained at some distance along the canister's trajectory from the gun. His shell was a hollow cast-iron sphere filled with a mixture of balls and powder, with a crude time fuse. If the fuse was set correctly, then the shell would break open, either in front or above the intended target, releasing its contents (of [[musket]] balls). The shrapnel balls would carry on with the "remaining velocity" of the shell.


===Rifled breech loaders===
[[File:RML 16 pounder shrapnel shell Mk III diagram.jpg|thumb|left|1870s [[cast-iron]] [[British ordnance terms#RML|RML]] 16-pounder "Boxer" shrapnel shell showing limited space for bullets]]
It took until 1803 for the British artillery to adopt the shrapnel shell (as "spherical case"), albeit with great enthusiasm when it did. Shrapnel was promoted to [[Major]] in the same year. The design was improved by Captain [[Edward Mounier Boxer|E. M. Boxer]] of the [[Royal Arsenal]] around 1852 and crossed over when cylindrical shells for rifled guns were introduced. Lieutenant-Colonel Boxer adapted his design in 1864<ref>Marshall, 1920.</ref> to produce shrapnel shells for the new [[muzzle-loading rifle|rifled muzzle-loader]] ([[British ordnance terms#RML|RML]]) guns : the walls were of thick [[cast iron]], but the gunpowder charge was now in the shell base with a tube running through the centre of the shell to convey the ignition flash from the [[Artillery fuze#Time fuzes|time fuze]] in the nose to the gunpowder charge in the base. The powder charge both shattered the cast iron shell wall and liberated the bullets.<ref name=ToA1887>"[[Treatise on Ammunition]]", 4th Edition 1887, pp. 203-205.</ref>

In the 1870s, [[William George Armstrong, 1st Baron Armstrong|William Armstrong]] provided a design with the bursting charge in the head and the shell wall made of steel and hence much thinner than previous cast-iron shrapnel shell walls. While the thinner shell wall and absence of a central tube allowed the shell to carry far more bullets, it had the disadvantage that the bursting charge separated the bullets from the shell casing by firing the case forward and at the same time slowing the bullets down as they were ejected through the base of the shell casing, rather than increasing their velocity. Britain adopted this solution for several smaller calibres (below 6-inch);<ref name=ToA1887/> but, by [[World War I]], few if any such shells remained.

The final shrapnel shell design used a much thinner forged steel shell case with a timer fuze in the nose and a tube running through the centre to convey the ignition flash to a gunpowder bursting charge in the shell base. The use of steel allowed the shell wall to be made much thinner and hence allow space for many more bullets. It also withstood the force of the powder charge without shattering, so that the bullets were fired forward out of the shell case with increased velocity, much like a shotgun. This is the design that came to be adopted by all countries and was in standard use when [[World War I]] began in 1914.<ref name=TOA1887page216>"The action of Boxer-shrapnel is well known. The fuze fires the primer, which conveys the flash down the pipe to the bursting charge, the explosion of which breaks up the shell, and liberates the balls". [[Treatise on Ammunition]] 1887, p. 216.</ref>

===Modern shell===
The mid 19th century saw a revolution in artillery, with the introduction of the first practical [[Rifled breech loader|rifled breech loading]] weapons. The new methods resulted in the reshaping of the spherical shell into its modern recognizable cylindro-conoidal form. This shape greatly improved the in-flight stability of the projectile and meant that the primitive time fuzes could be replaced with the percussion fuze situated in the nose of the shell. The new shape also meant that further, armour-piercing designs could be used.

During the 20th Century, shells became increasingly streamlined. In World War I, ogives were typically two circular radius head (crh) - the curve was a segment of a circle having a radius of twice the shell calibre. After that war, ogive shapes became more complex and elongated. From the 1960s, higher quality steels were introduced by some countries for their HE shells, this enabled thinner shell walls with less weight of metal and hence a greater weight of explosive. Ogives were further elongated to improve their ballistic performance.

====Rifled breech loaders====
{{main|Rifled breech loader}}
{{main|Rifled breech loader}}
[[File:Sagahan Armstrong gun used at the Battle of Ueno against the Shogitai 1868.jpg|thumb|The [[Armstrong gun]] was a pivotal development for modern artillery as the first practical [[rifled breech loader]]. Pictured, deployed by [[Japan]] during the [[Boshin war]] (1868–69).|right]]
[[File:Sagahan Armstrong gun used at the Battle of Ueno against the Shogitai 1868.jpg|thumb|The [[Armstrong gun]] was a pivotal development for modern artillery as the first practical [[rifled breech loader]]. Pictured, deployed by [[Japan]] during the [[Boshin war]] (1868–69).|right]]
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Rifled guns were also developed elsewhere - by Major Giovanni Cavalli and Baron [[Martin von Wahrendorff]] in Sweden, [[Krupp]] in Germany and the [[Wiard rifle|Wiard gun]] in the United States.<ref>Hogg pg 80 - 83</ref> However, rifled barrels required some means of engaging the shell with the rifling. Lead coated shells were used with the [[Armstrong gun]], but were not satisfactory so studded projectiles were adopted. However, these did not seal the gap between shell and barrel. Wads at the shell base were also tried without success.
Rifled guns were also developed elsewhere - by Major Giovanni Cavalli and Baron [[Martin von Wahrendorff]] in Sweden, [[Krupp]] in Germany and the [[Wiard rifle|Wiard gun]] in the United States.<ref>Hogg pg 80 - 83</ref> However, rifled barrels required some means of engaging the shell with the rifling. Lead coated shells were used with the [[Armstrong gun]], but were not satisfactory so studded projectiles were adopted. However, these did not seal the gap between shell and barrel. Wads at the shell base were also tried without success.


In 1878, the British adopted a copper '[[Gas check|gas-check]]' at the base of their studded projectiles and in 1879 tried a rotating gas check to replace the studs, leading to the 1881 automatic gas-check. This was soon followed by the Vavaseur copper driving band as part of the projectile. The driving band rotated the projectile, centred it in the bore and prevented gas escaping forwards. A driving band has to be soft but tough enough to prevent stripping by rotational and engraving stresses. [[Copper]] is generally most suitable but [[cupronickel]] or [[gilding metal]] were also used.<ref name="Hogg pg 165 - 166">Hogg pg 165 - 166</ref>
In 1878, the British adopted a copper '[[Gas check|gas-check]]' at the base of their studded projectiles and in 1879 tried a rotating gas check to replace the studs, leading to the 1881 automatic gas-check. This was soon followed by the Vavaseur copper driving band as part of the projectile. The driving band rotated the projectile, centered it in the bore and prevented gas escaping forwards. A driving band has to be soft but tough enough to prevent stripping by rotational and engraving stresses. [[Copper]] is generally most suitable but [[cupronickel]] or [[gilding metal]] were also used.<ref name="Hogg pg 165 - 166">Hogg pg 165 - 166</ref>


====Percussion fuze====
===Percussion fuze===
{{main|Artillery fuze}}
{{main|Artillery fuze}}
Although an early [[Artillery fuze#Percussion fuzes|percussion fuze]] appeared in 1650 that used a flint to create sparks to ignite the powder, the shell had to fall in a particular way for this to work and this did not work with spherical projectiles. An additional problem was finding a suitably stable ‘percussion powder’. Progress was not possible until the discovery of [[Mercury(II) fulminate|mercury fulminate]] in 1800, leading to priming mixtures for small arms patented by the Rev [[Alexander John Forsyth|Alexander Forsyth]], and the copper percussion cap in 1818.
Although an early percussion fuze appeared in 1650 that used a flint to create sparks to ignite the powder, the shell had to fall in a particular way for this to work and this did not work with spherical projectiles. An additional problem was finding a suitably stable ‘percussion powder’. Progress was not possible until the discovery of [[Mercury(II) fulminate|mercury fulminate]] in 1800, leading to priming mixtures for small arms patented by the Rev [[Alexander John Forsyth|Alexander Forsyth]], and the copper percussion cap in 1818.


The percussion fuze was adopted by Britain in 1842. Many designs were jointly examined by the army and navy, but were unsatisfactory, probably because of the safety and arming features. However, in 1846 the design by Quartermaster Freeburn of the Royal Artillery was adopted by the army. It was a wooden fuze some 6&nbsp;inches long and used shear wire to hold blocks between the fuze magazine and a burning match. The match was ignited by propellant flash and the shear wire broke on impact. A British naval percussion fuze made of metal did not appear until 1861.<ref>Hogg pg 203 - 203</ref>
The percussion fuze was adopted by Britain in 1842. Many designs were jointly examined by the army and navy, but were unsatisfactory, probably because of the safety and arming features. However, in 1846 the design by Quartermaster Freeburn of the Royal Artillery was adopted by the army. It was a wooden fuze some 6&nbsp;inches long and used shear wire to hold blocks between the fuze magazine and a burning match. The match was ignited by propellant flash and the shear wire broke on impact. A British naval percussion fuze made of metal did not appear until 1861.<ref>Hogg pg 203 - 203</ref>


====Smokeless powders====
====Types of fuzes====
{{div col}}
{{Col-begin}}
* [[Artillery_fuze#Percussion fuzes|Percussion fuzes]]
** [[Artillery fuze#Direct action fuzes|Direct action fuzes]]
** [[Artillery fuze#Graze fuzes|Graze fuzes]]
** [[Artillery fuze#Delay fuzes|Delay fuzes]]
** [[Artillery fuze#Base fuzes|Base fuzes]]
{{Col-end}}
{{Col-begin}}
* [[Artillery fuze#Airburst fuzes|Airburst fuzes]]
** [[Artillery fuze#Time fuzes|Time fuzes]]
** [[Artillery fuze#Proximity fuzes|Proximity fuzes]]
** [[Artillery fuze#Distance measuring fuzes|Distance measuring fuzes]]
** [[Artillery fuze#Electronic time fuzes|Electronic time fuzes]]
{{Col-end}}
{{div col end}}

===Smokeless powders===
[[File:Poudre B.JPG|thumb|[[Poudre B]] was the first practical [[smokeless powder]].]]
{{main|Smokeless powder}}
{{main|Smokeless powder}}
[[File:Poudre B.JPG|thumb|[[Poudre B]] was the first practical [[smokeless powder]].]]
[[Gunpowder]] was used as the only form of explosive up until the end of the 19th century. Guns using black powder ammunition would have their view obscured by a huge cloud of smoke and concealed shooters were given away by a cloud of smoke over the firing position. [[Guncotton]], a nitrocellulose-based material, was discovered by [[Swiss people|Swiss]] chemist [[Christian Friedrich Schönbein]] in 1846. He promoted its use as a blasting explosive<ref name="Handloading28">Davis, William C., Jr. ''Handloading'' National Rifle Association of America (1981) p.28</ref> and sold manufacturing rights to the [[Austrian Empire]]. Guncotton was more powerful than gunpowder, but at the same time was somewhat more unstable. John Taylor obtained an English patent for guncotton; and John Hall & Sons began [[Faversham explosives industry|manufacture in Faversham]]. British interest waned after an explosion destroyed the Faversham factory in 1847. Austrian Baron [[Wilhelm Lenk von Wolfsberg]] built two guncotton plants producing artillery propellant, but it was dangerous under field conditions, and guns that could fire thousands of rounds using gunpowder would reach their service life after only a few hundred shots with the more powerful guncotton.
[[Gunpowder]] was used as the only form of explosive up until the end of the 19th century. Guns using black powder ammunition would have their view obscured by a huge cloud of smoke and concealed shooters were given away by a cloud of smoke over the firing position. [[Guncotton]], a nitrocellulose-based material, was discovered by [[Swiss people|Swiss]] chemist [[Christian Friedrich Schönbein]] in 1846. He promoted its use as a blasting explosive<ref name="Handloading28">Davis, William C., Jr. ''Handloading'' National Rifle Association of America (1981) p.28</ref> and sold manufacturing rights to the [[Austrian Empire]]. Guncotton was more powerful than gunpowder, but at the same time was somewhat more unstable. John Taylor obtained an English patent for guncotton; and John Hall & Sons began [[Faversham explosives industry|manufacture in Faversham]]. British interest waned after an explosion destroyed the Faversham factory in 1847. Austrian Baron [[Wilhelm Lenk von Wolfsberg]] built two guncotton plants producing artillery propellant, but it was dangerous under field conditions, and guns that could fire thousands of rounds using gunpowder would reach their service life after only a few hundred shots with the more powerful guncotton.


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Britain conducted trials on all the various types of propellant brought to their attention, but were dissatisfied with them all and sought something superior to all existing types. In 1889, Sir [[Frederick Abel]], [[James Dewar]] and Dr W Kellner patented (Nos 5614 and 11,664 in the names of Abel and Dewar) a new formulation that was manufactured at the Royal Gunpowder Factory at Waltham Abbey. It entered British service in 1891 as [[Cordite]] Mark 1. Its main composition was 58% Nitro-glycerine, 37% Guncotton and 3% mineral jelly. A modified version, Cordite MD, entered service in 1901, this increased guncotton to 65% and reduced nitro-glycerine to 30%, this change reduced the combustion temperature and hence erosion and barrel wear. Cordite could be made to burn slower which reduced maximum pressure in the chamber (hence lighter breeches, etc.), but longer high pressure, significant improvements over gunpowder. Cordite could be made in any desired shape or size.<ref name="Artillery141">Hogg, Oliver F. G. ''Artillery: Its Origin, Heyday and Decline'' (1969) p.141</ref> The creation of cordite led to a lengthy court battle between Nobel, Maxim, and another inventor over alleged British [[patent]] infringement.
Britain conducted trials on all the various types of propellant brought to their attention, but were dissatisfied with them all and sought something superior to all existing types. In 1889, Sir [[Frederick Abel]], [[James Dewar]] and Dr W Kellner patented (Nos 5614 and 11,664 in the names of Abel and Dewar) a new formulation that was manufactured at the Royal Gunpowder Factory at Waltham Abbey. It entered British service in 1891 as [[Cordite]] Mark 1. Its main composition was 58% Nitro-glycerine, 37% Guncotton and 3% mineral jelly. A modified version, Cordite MD, entered service in 1901, this increased guncotton to 65% and reduced nitro-glycerine to 30%, this change reduced the combustion temperature and hence erosion and barrel wear. Cordite could be made to burn slower which reduced maximum pressure in the chamber (hence lighter breeches, etc.), but longer high pressure, significant improvements over gunpowder. Cordite could be made in any desired shape or size.<ref name="Artillery141">Hogg, Oliver F. G. ''Artillery: Its Origin, Heyday and Decline'' (1969) p.141</ref> The creation of cordite led to a lengthy court battle between Nobel, Maxim, and another inventor over alleged British [[patent]] infringement.


==Other shell types==
====High-explosive shells====
[[File:75mm melanite shell section for instruction.jpg|thumb|right|[[Picric acid]] was used in the first high-explosive shells. Cut out section of a high-explosive shell belonging to a [[Canon de 75 modèle 1897]].]]
Although smokeless powders were used as a propellant, they could not be used as the substance for the explosive warhead, because shock sensitivity sometimes caused [[detonation]] in the artillery barrel at the time of firing. [[Picric acid]] was the first high-explosive nitrated [[organic compound]] widely considered suitable to withstand the shock of firing in conventional [[artillery]]. In 1885, based on research of Hermann Sprengel, French chemist [[Eugène Turpin]] patented the use of pressed and cast picric acid in [[Rock blasting|blasting]] charges and [[artillery shell]]s. In 1887, the French government adopted a mixture of picric acid and guncotton under the name ''Melinite''. In 1888, Britain started manufacturing a very similar mixture in [[Lydd]], Kent, under the name ''Lyddite''.

Japan followed with an "improved" formula known as ''[[shimose powder]]''. In 1889, a similar material, a mixture of ammonium cresylate with trinitrocresol, or an ammonium salt of trinitrocresol, started to be manufactured under the name ''[[ecrasite]]'' in [[Austria-Hungary]]. By 1894, Russia was manufacturing artillery shells filled with picric acid. Ammonium picrate (known as ''Dunnite'' or [[explosive D]]) was used by the United States beginning in 1906.<ref name="brown">Brown, G.I. (1998) ''The Big Bang: a History of Explosives'' Sutton Publishing {{ISBN|0-7509-1878-0}} pp.151-163</ref><ref>Marc Ferro. ''The Great War''. London and New York: Routeladge Classics, p. 98.</ref> Germany began filling artillery shells with [[Trinitrotoluene|TNT]] in 1902. [[Toluene]] was less readily available than phenol, and TNT is less powerful than picric acid, but the improved safety of munitions manufacturing and storage caused the replacement of picric acid by TNT for most military purposes between the World Wars.<ref name="brown"/> However, pure TNT was expensive to produce and most nations made some use of mixtures using cruder TNT and ammonium nitrate, some with other compounds included. These fills included Ammonal, Schneiderite and [[Amatol]]. The latter was still in wide use in [[World War II]].

The percentage of shell weight taken up by its explosive fill increased steadily throughout the 20th Century. Less than 10% was usual in the first few decades; by [[World War II]], leading designs were around 15%. However, British researchers in that war identified 25% as being the optimal design for [[anti-personnel]] purposes, based on the recognition that far smaller fragments than hitherto would give a better effect. This guideline was achieved by the 1960s with the 155&nbsp;mm L15 shell, developed as part of the German-British [[FH-70]] program. The key requirement for increasing the HE content without increasing shell weight was to reduce the thickness of shell walls, which required improvements in high tensile steel.

====Armour-piercing shells====
{{main|Armour-piercing shell}}
[[File:BL 12 inch Palliser shot Mk II diagram.jpg|thumb|[[Palliser shot and shell|Palliser shot]] for the [[BL 12 inch naval gun Mk I - VII]], 1886]]
With the introduction of the first [[ironclad]]s in the 1850s and 1860s, it became clear that shells had to be designed to effectively pierce the ship armour. A series of British tests in 1863 demonstrated that the way forward lay with high-velocity lighter shells. The first [[armour-piercing shot and shell|pointed armour-piercing shell]] was introduced by Major Palliser in 1863. Approved in 1867, [[Palliser shot and shell]] was an improvement over the ordinary elongated shot of the time. Palliser shot was made of [[cast iron]], the head being chilled in casting to harden it, using composite molds with a metal, water cooled portion for the head.<ref>[http://members.lycos.co.uk/Juan39/THE_HUASCAR.html "The Amazing Huascar"]</ref>

Britain also deployed Palliser shells in the 1870s-1880s. In the shell, the cavity was slightly larger than in the shot and was filled with gunpowder instead of being empty, to provide a small explosive effect after penetrating armour plating. The shell was correspondingly slightly longer than the shot to compensate for the lighter cavity. The powder filling was ignited by the shock of impact and hence did not require a fuze.<ref name=ToA1887/>

However, ship armour rapidly improved during the 1880s and 1890s, and it was realised that explosive shells with [[steel]] had advantages including better fragmentation and resistance to the stresses of firing. These were cast and forged steel.<ref name="Hogg pg 165 - 166"/>

An important development was the [[Armour-piercing discarding sabot]], or APDS. An early version was developed by engineers working for the French [[Edgar Brandt|Edgar Brandt company]], and was fielded in two calibers (75&nbsp;mm/57&nbsp;mm for the Mle1897/33 75&nbsp;mm anti-tank cannon, 37&nbsp;mm/25&nbsp;mm for several 37&nbsp;mm gun types) just before the French-German armistice of 1940.<ref>{{cite web|url=http://www.museumoftechnology.org.uk/military.php?cab=shells|title=Shells and Grenades|publisher=The Museum of Technology|location=Old Town, Hemel Hempstead|accessdate=2010-10-23| archiveurl= https://web.archive.org/web/20101016002149/http://www.museumoftechnology.org.uk/military.php?cab=shells| archivedate= 16 October 2010 <!--DASHBot-->| deadurl= no}}</ref> The Edgar Brandt engineers, having been evacuated to the United Kingdom, joined ongoing APDS development efforts there, culminating in significant improvements to the concept and its realization.

[[File:Paixhans Shell and Sabot.jpg|thumb|left|A shell with [[sabot]] in an 1824 [[Paixhans gun]]]]
The APDS projectile type was further developed in the [[United Kingdom]] between 1941-1944 by L. Permutter and S. W. Coppock, two designers with the Armaments Research Department. In mid-1944 the APDS projectile was first introduced into service for the UK’s [[Ordnance QF 6 pounder|QF 6 pdr]] [[anti-tank gun]] and later in September 1944 for the [[Ordnance QF 17 pdr|17 pdr]] anti-tank gun.<ref>{{cite web|url=http://www.avalanchepress.com/17-Pounder.php|title=The 17-Pounder|author=Jason Rahman|publisher=Avalanche Press|date=February 2008|accessdate=2010-10-23| archiveurl= https://web.archive.org/web/20101109112825/http://www.avalanchepress.com/17-Pounder.php| archivedate= 9 November 2010 <!--DASHBot-->| deadurl= no}}</ref> The idea was to use a stronger penetrator material to allow increased impact velocity and armour penetration.

[[File:TRESPI-5 APFSDS.PNG|thumb|upright=1.6|right|A diagram of a fin stabilized discarding sabot showing its operation]]
The chosen new penetrator material, [[tungsten carbide]], was too heavy at full bore to be accelerated to a sufficient muzzle velocity. To overcome this, a lightweight full diameter carrier shell (APCR) was developed to sheathe the inner high density core. However, the low [[sectional density]] of the APCR resulted in high [[aerodynamic drag]]. Instead, the British devised a way for the outer sheath to be discarded after leaving the bore. The name given to the discarded outer sheath was the [[sabot]] (a French word for a wooden shoe, also used to describe the standardized wood or paper-mache wadding around [[round shot]] in a smooth bore cannon).

Armour-piercing, composite non-rigid projectile design was a high density core within a shell of soft iron or other alloy, but fired by a gun with a tapered barrel. The projectile was initially full-bore, but the outer shell was deformed as it passes through the taper, leaving the projectile with a smaller overall cross-section<ref name="books.google.com">Drawing below photograph on the referred page illustrates the APCNR principle: [https://books.google.com/books?id=HCcDAAAAMBAJ&pg=PA132&dq=popular+science+may+1941&hl=en&ei=lLSVTLIx0I-fB4inkdgI&sa=X&oi=book_result&ct=result&resnum=9&ved=0CEkQ6AEwCDgK#v=onepage&q&f=true Popular Science "Tapered Bore Gives This German Gun Its High-Velocity" p. 132]</ref> and giving it better flight characteristics.

The Germans deployed their initial design as a light anti-tank weapon, ''[[2.8 cm sPzB 41|2,8 cm schwere Panzerbüchse 41]]'', early in the [[Second World War]], and followed on with the [[4.2 cm Pak 41]] and [[7.5 cm Pak 41]]. Although HE rounds were also put into service, they weighed only 93&nbsp;grams and had low effectiveness.<ref>Shirokorad A. B. ''The God of War of the Third Reich''. M. AST, 2002 (Широкорад А. Б. - Бог войны Третьего рейха. — М.,ООО Издательство АСТ, 2002., {{ISBN|978-5-17-015302-2}})</ref> The German taper was fixed on the barrel.

In contrast, the British used the [[Littlejohn adaptor|Littlejohn squeeze-bore adaptor]], which could be attached or removed as necessary. The adaptor extended the usefulness of armoured cars and light tanks, which could not fit any gun larger than the [[Ordnance QF 2 pounder|QF 2 pdr]]. Although a full range of shells and shot could be used, changing the adaptor in the heat of battle was highly impractical.

=====Anti-tank explosive shells=====
[[File:PIAT projectile diagram.jpg|thumb|upright|Diagram of PIAT ammunition]]
[[High-explosive anti-tank warhead]]s (HEAT for short) were developed during the [[Second World War]] as a [[munition]] made of an explosive [[shaped charge]] that uses the [[Munroe effect]] to create a very high-velocity partial stream of metal in a state of [[superplasticity]], and used to penetrate solid [[vehicle armour]].

[[Shaped charge]] warheads were promoted internationally by the Swiss inventor Henry Mohaupt, who exhibited the weapon before the [[World War II|Second World War]]. Prior to 1939 Mohaupt demonstrated his invention to British and French ordnance authorities.

Claims for priority of invention are difficult to resolve due to subsequent historic interpretations, secrecy, espionage, and international commercial interest.<ref>Donald R. Kennedy,'History of the Shaped Charge Effect, The First 100 Years&nbsp;— USA - 1983', Defense Technology Support Services Publication, 1983</ref> By mid-1940, Germany had introduced the first HEAT round to be fired by a gun, the 7.5&nbsp;cm fired by the Kw.K.37 L/24 of the [[Panzer IV]] tank and the [[Stug III]] self-propelled gun (7.5&nbsp;cm Gr.38 Hl/A, later editions B and C). In mid-1941, Germany started the production of HEAT rifle-grenades, first issued to [[paratrooper]]s and by 1942 to the regular army units. In 1943, the ''Püppchen'', ''[[Panzerschreck]]'' and ''[[Panzerfaust]]'' were introduced. The Panzerfaust and Panzerschreck or 'tank terror' gave the German infantryman the ability to destroy any tank on the battlefield from 50 – 150 m with relative ease of use and training (unlike the UK [[PIAT]]).

The first British HEAT weapon to be developed and issued was a [[rifle grenade]] using a 2 1/2 inch cup launcher on the end of the barrel; the [[No 68 AT Grenade|British No. 68 AT grenade]] issued to the British army in 1940. By 1943, the [[PIAT]] was developed; a combination of a HEAT warhead and a [[spigot mortar]] delivery system. While cumbersome, the weapon at last allowed British infantry to engage armour at range; the earlier magnetic hand-mines and grenades required them to approach suicidally close.<ref>Ian Hogg, ''Grenades and Mortars' Weapons Book #37, 1974, Ballantine Books</ref> During World War II, the British referred to the Munroe effect as the ''cavity effect on explosives''.<ref name="The Bazookas Grandfather.">[https://books.google.com/books?id=AyEDAAAAMBAJ&pg=PA65&dq=popular+science+1930&hl=en&ei=4dTRTu6lLsvUgAed8uifDQ&sa=X&oi=book_result&ct=result&resnum=5&ved=0CEIQ6AEwBDhG#v=onepage&q&f=true "The Bazookas Grandfather."] ''Popular Science'', February 1945, p. 66, 2nd paragraph.</ref>

During the war, the French communicated Henry Mohaupt's technology to the U.S. Ordnance Department, who invited him to the USA, where he worked as a consultant on the [[Bazooka]] project.

HEAT rounds caused a revolution in anti-tank warfare when they were first introduced in the later stages of World War II. A single infantryman could effectively destroy any existing tank with a handheld weapon, thereby dramatically altering the nature of mobile operations. During World War II, weapons using HEAT warheads were known as having a ''hollow charge'' or ''shape charge'' warhead.<ref name="The Bazookas Grandfather."/>

[[File:US Navy 111214-N-BA263-276 Explosive ordnance disposal technicians assigned to Commander, Task Group (CTG) 56.1 build a 1,500-pound munitions dispo.jpg|thumb|left|105 mm [[high-explosive squash head|HESH rounds]] being prepared for disposal by the [[United States Navy|US Navy]], 2011]]
[[File:The 29cm Petard spigot mortar on a Churchill AVRE of 79th Squadron, 5th Assault Regiment, Royal Engineers, under command of 3rd Infantry Division, 29 April 1944. A 40lb bomb can be seen on the right. H38001.jpg|thumb|right|Petard spigot mortar launcher and 290mm HESH round, on [[Churchill AVRE]]]]
The [[high-explosive squash head]] (HESH) was developed by [[Charles Dennistoun Burney]] in the 1940s for the British war effort, originally as an anti-[[bunker|fortification]] "wallbuster" munition for use against [[concrete]]. HESH rounds were thin metal shells filled with [[plastic explosive]] and a delayed-action base [[fuze]]. The plastic explosive is "squashed" against the surface of the target on impact and spreads out to form a disc or "pat" of explosive. The base fuze detonates the explosive milliseconds later, creating a [[shock wave]] that, owing to its large surface area and direct contact with the target, is transmitted through the material. At the point where the compression and tension waves intersect a high-stress zone is created in the metal, causing pieces of steel to be projected off the interior wall at high velocity. This fragmentation by blast wave is known as spalling, with the fragments themselves known as [[spall]]. Unlike [[High-explosive anti-tank warhead|high-explosive anti-tank]] (HEAT) rounds, which are [[shaped charge]] ammunition, HESH shells are not specifically designed to perforate the armour of main battle tanks. HESH shells rely instead on the transmission of the shock wave through the solid steel armour.

HESH was found to be surprisingly effective against metallic armour as well, although the British already had effective weapons using HEAT, such as the [[PIAT]]. HESH was for some time a competitor to the more common HEAT round, again in combination with recoilless rifles as infantry weapons and was effective against tanks such as the [[T-55]] and [[T-62]].

===Other shell types===
[[File:Carcass shell.jpg|right|frame|Drawing of a [[Carcass (projectile)|carcass shell]]]]
[[File:Carcass shell.jpg|right|frame|Drawing of a [[Carcass (projectile)|carcass shell]]]]
A variety of fillings have been used in shells throughout history. An incendiary shell was invented by Valturio in 1460. The [[Carcass (projectile)|carcass shell]] was first used by the French under [[Louis XIV of France|Louis XIV]] in 1672.<ref>[[Nicolas Édouard Delabarre-Duparcq]] and [[George Washington Cullum]]. ''[https://books.google.com/books?id=DJ9DAAAAIAAJ&printsec=frontcover Elements of Military Art and History]''. 1863. p 142.</ref> Initially in the shape of an [[Rectangle|oblong]] in an iron frame (with poor ballistic properties) it evolved into a spherical shell. Their use continued well into the 19th century.
A variety of fillings have been used in shells throughout history. An incendiary shell was invented by Valturio in 1460. The [[Carcass (projectile)|carcass shell]] was first used by the French under [[Louis XIV of France|Louis XIV]] in 1672.<ref>[[Nicolas Édouard Delabarre-Duparcq]] and [[George Washington Cullum]]. ''[https://books.google.com/books?id=DJ9DAAAAIAAJ&printsec=frontcover Elements of Military Art and History]''. 1863. p 142.</ref> Initially in the shape of an [[Rectangle|oblong]] in an iron frame (with poor ballistic properties) it evolved into a spherical shell. Their use continued well into the 19th century.
Line 141: Line 95:
Two patterns of incendiary shell were used by the British in World War 1, one designed for use against Zeppelins.<ref>Hogg pg 171 - 174</ref>
Two patterns of incendiary shell were used by the British in World War 1, one designed for use against Zeppelins.<ref>Hogg pg 171 - 174</ref>


Similar to incendiary shells were star shells, designed for illumination rather than arson. Sometimes called lightballs they were in use from the 17th Century onwards. The British adopted parachute lightballs in 1866 for 10, 8 and 5{{frac|1|2}}&nbsp;inch calibres. The 10-inch wasn't officially declared obsolete until 1920.<ref name="Hogg pg 174 - 176">Hogg pg 174 - 176</ref>
Similar to incendiary shells were star shells, designed for illumination rather than arson. Sometimes called lightballs they were in use from the 17th Century onwards. The British adopted parachute lightballs in 1866 for 10, 8 and 5{{frac|1|2}}&nbsp;inch calibers. The 10-inch wasn't officially declared obsolete until 1920.<ref name="Hogg pg 174 - 176">Hogg pg 174 - 176</ref>


Smoke balls also date back to the 17th Century, British ones contained a mix of saltpetre, coal, pitch, tar, resin, sawdust, crude antimony and sulphur. They produced a 'noisome smoke in abundance that is impossible to bear'. In 19th century British service, they were made of concentric paper with a thickness about 1/15th of the total diameter and filled with powder, saltpetre, pitch, coal and tallow. They were used to 'suffocate or expel the enemy in casemates, mines or between decks; for concealing operations; and as signals.<ref name="Hogg pg 174 - 176"/>
Smoke balls also date back to the 17th Century, British ones contained a mix of saltpetre, coal, pitch, tar, resin, sawdust, crude antimony and sulphur. They produced a 'noisome smoke in abundance that is impossible to bear'. In 19th century British service, they were made of concentric paper with a thickness about 1/15th of the total diameter and filled with powder, saltpeter, pitch, coal and tallow. They were used to 'suffocate or expel the enemy in casemates, mines or between decks; for concealing operations; and as signals.<ref name="Hogg pg 174 - 176"/>


During the [[First World War]], [[shrapnel shell]]s and explosive shells inflicted terrible casualties on infantry, accounting for nearly 70% of all war casualties and leading to the adoption of steel [[helmet]]s on both sides. Shells filled with poison [[gas (chemical warfare)|gas]] were used from 1917 onwards. Frequent problems with shells led to many military disasters when shells failed to explode, most notably during the 1916 [[Battle of the Somme]].
During the [[First World War]], [[shrapnel shell]]s and explosive shells inflicted terrible casualties on infantry, accounting for nearly 70% of all war casualties and leading to the adoption of steel [[helmet]]s on both sides. Shells filled with poison [[gas (chemical warfare)|gas]] were used from 1917 onwards. Frequent problems with shells led to many military disasters when shells failed to explode, most notably during the 1916 [[Battle of the Somme]].


== Propulsion ==
==Propulsion==
Artillery shells are differentiated by how the shell is loaded, propelled and the type of breech mechanism. The style of projectile fired varies widely.
Artillery shells are differentiated by how the shell is loaded, propelled and the type of breech mechanism:


=== Fixed Ammunition ===
===Fixed ammunition===
With this style of ammunition, there are three main components the [[Fuze|fuzed]] projectile, the [[Cartridge (firearms)|casing]] to hold the propellants and [[Detonator|primer]], and the single propellant charge. With a fixed round everything is included in one ready to use package and in British ordnance terminology are called [[Glossary of British ordnance terms#Fixed QF|fixed quick firing]]. Often guns which use fixed ammunition use [[Rifled breech loader#The sliding block|sliding-block]] or sliding-wedge breeches and the case provides [[obturation]] which seals the [[Breech-loading weapon|breech]] of the gun and prevents propellant gasses from escaping. Sliding block breeches can be horizontal or vertical. Advantages of fixed ammunition are simplicity, safety, moisture resistance and speed of loading. Disadvantages are eventually a fixed round becomes too long or too heavy to load by a gun crew. Another issue is the inability to vary propellant charges to achieve different velocities and ranges. Lastly, there's the issue of resource usage since a fixed round uses a case this can be an issue in a prolonged war if there are metal shortages.<ref name=":Hogg">{{Cite book|url=https://www.worldcat.org/oclc/571972|title=Artillery|last=Hogg|first=Ian|date=1972|publisher=Scribner|others=Batchelor, John H.|year=|isbn=0684130920|location=New York,|pages=|oclc=571972}}</ref>
With this style of ammunition, there are three main components the [[Fuze|fuzed]] projectile, the [[Cartridge (firearms)|casing]] to hold the propellants and [[Detonator|primer]], and the single propellant charge. With a fixed round everything is included in one ready to use package and in British ordnance, terms are called [[Glossary of British ordnance terms#Fixed QF|fixed quick firing]]. Often guns which use fixed ammunition use [[Rifled breech loader#The sliding block|sliding-block]] or sliding-wedge breeches and the case provides [[obturation]] which seals the [[Breech-loading weapon|breech]] of the gun and prevents propellant gasses from escaping. Sliding block breeches can be horizontal or vertical. Advantages of fixed ammunition are simplicity, safety, moisture resistance and speed of loading. Disadvantages are eventually a fixed round becomes too long or too heavy to load by a gun crew. Another issue is the inability to vary propellant charges to achieve different velocities and ranges. Lastly, there's the issue of resource usage since a fixed round uses a case this can be an issue in a prolonged war if there are metal shortages.<ref name=":Hogg">{{Cite book|url=https://www.worldcat.org/oclc/571972|title=Artillery|last=Hogg|first=Ian|date=1972|publisher=Scribner|others=Batchelor, John H.|year=|isbn=0684130920|location=New York,|pages=|oclc=571972}}</ref>


=== Separate loading cased charge ===
===Separate loading cased charge===
With this style of ammunition there are three main components the fuzed projectile, the casing to hold the propellants and primer, and the bagged propellant charges. With a separate loading cased charge round the casing, bagged propellant charges and projectile are usually separated into two or more parts. In British ordnance terminology this type of ammunition is called [[Glossary of British ordnance terms#Separate QF|separate quick firing]] or in US terminology it's called '''semi-fixed''' ammunition. Often guns which use separate loading cased charge ammunition use [[Rifled breech loader#The sliding block|sliding-block]] or sliding-wedge breeches and during [[World War I]] and [[World War II]] Germany predominantly used separate loading cased charges and sliding block breeches even for their largest guns. The case still provides obturation, but the number of bagged propellant charges can be varied. Advantages include easier handling for large rounds, while range and velocity can be varied by using more or fewer propellant charges. Disadvantages include more complexity, slower loading, less safety, less moisture resistance and the metal cases can still be a resource issue.<ref name=":Hogg" />
With this style of ammunition there are three main components the fuzed projectile, the casing to hold the propellants and primer, and the bagged propellant charges. With a separate loading cased charge round the casing, bagged propellant charges and projectile are usually separated into two or more parts. In British ordnance terms, this type of ammunition is called [[Glossary of British ordnance terms#Separate QF|separate quick firing]] or in US terminology it's called '''semi-fixed''' ammunition. Often guns which use separate loading cased charge ammunition use sliding-block or sliding-wedge breeches and during [[World War I]] and [[World War II]] Germany predominantly used separate loading cased charges and sliding block breeches even for their largest guns. The case still provides obturation, but the number of bagged propellant charges can be varied. Advantages include easier handling for large rounds, while range and velocity can be varied by using more or fewer propellant charges. Disadvantages include more complexity, slower loading, less safety, less moisture resistance and the metal cases can still be a resource issue.<ref name=":Hogg" />


=== Separate loading bagged charge ===
===Separate loading bagged charge===
With this style of ammunition there are three main components the fuzed projectile, the bagged charges and the primer. Like separate loading cased charge ammunition, the number of propellant charges can be varied. However, this style of ammunition does not use a cartridge case and it achieves obturation through a [[Interrupted screw|screw breech]] instead of a sliding block. Sometimes when reading about artillery the term separate loading ammunition will be used without clarification of whether a cartridge case is used or not, in which case refer to the type of breech used. Heavy artillery pieces and [[Naval artillery]] tend to use bagged charges and projectiles because the weight and size of the projectiles and propelling charges can be more than a gun crew can manage. Advantages include easier handling for large rounds, decreased metal usage, while range and velocity can be varied by using more or fewer propellant charges. Disadvantages include more complexity, slower loading, less safety and less moisture resistance.<ref name=":Hogg" />
With this style of ammunition there are three main components the fuzed projectile, the bagged charges and the primer. Like separate loading cased charge ammunition, the number of propellant charges can be varied. However, this style of ammunition does not use a cartridge case and it achieves obturation through a [[Interrupted screw|screw breech]] instead of a sliding block. Sometimes when reading about artillery the term separate loading ammunition will be used without clarification of whether a cartridge case is used or not, in which case refer to the type of breech used. Heavy artillery pieces and [[Naval artillery]] tend to use bagged charges and projectiles because the weight and size of the projectiles and propelling charges can be more than a gun crew can manage. Advantages include easier handling for large rounds, decreased metal usage, while range and velocity can be varied by using more or fewer propellant charges. Disadvantages include more complexity, slower loading, less safety and less moisture resistance.<ref name=":Hogg" />


===Range enhancing technologies {{Anchor|RAP}}===
Extended range shells are sometimes used. These special shell designs may be [[Rocket Assisted Projectile]]s ('''RAP''') or [[base bleed]] to increase range. The first has a small rocket motor built into its base to provide additional thrust. The second has a pyrotechnic device in its base that bleeds gas to fill the partial vacuum created behind the shell and hence reduce base-drag. These shell designs usually have reduced HE filling to remain within the permitted weight for the projectile, and hence less lethality.


==Sizes==
==Sizes==
{{see also|British standard ordnance weights and measurements|List of British ordnance terms}}
[[File:British crew preparing 155 mm shells Italy 22-02-1945 IWM NA 22473.jpg|thumb|[[UK|British]] gun crew preparing 155 mm shells at [[Vergato]], Italy on 22 February 1945]]
[[File:British crew preparing 155 mm shells Italy 22-02-1945 IWM NA 22473.jpg|thumb|[[UK|British]] gun crew preparing 155 mm shells at [[Vergato]], Italy on 22 February 1945]]
[[File:US Army WWII field artillery.jpg|thumb|155 mm American artillery shells, March 1945]]
The [[caliber|calibre]] of a shell is its [[diameter]]. Depending on the historical period and national preferences, this may be specified in millimetres, centimetres, or inches. The length of gun barrels for large [[cartridge (firearms)|cartridges]] and shells (naval) is frequently quoted in terms of the ratio of the barrel length to the bore size, also called [[Caliber (artillery)|calibre]]. For example, the [[16"/50 caliber Mark 7 gun]] is 50 calibers long, that is, 16"×50=800"=66.7 feet long. Some guns, mainly British, were specified by the weight of their shells (see below).
{{see also|British standard ordnance weights and measurements|List of British ordnance terms}}
The [[caliber]] of a shell is its [[diameter]]. Depending on the historical period and national preferences, this may be specified in millimeters, centimeters, or inches. The length of gun barrels for large [[cartridge (firearms)|cartridges]] and shells (naval) is frequently quoted in terms of the ratio of the barrel length to the bore size, also called [[Caliber (artillery)|caliber]]. For example, the [[16"/50 caliber Mark 7 gun]] is 50 calibers long, that is, 16"×50=800"=66.7 feet long. Some guns, mainly British, were specified by the weight of their shells (see below).


Due to manufacturing difficulties{{dubious|date=December 2016}}, the smallest shells commonly used are around 20&nbsp;mm calibre, used in aircraft cannon and on armoured vehicles. Smaller shells are only rarely used as they are difficult to manufacture and can only have a small explosive charge{{citation needed|date=December 2016}}. International Law precludes the use of explosive ammunition for use against individual persons, but not against vehicles and aircraft.
Explosive rounds as small as [[Breda-SAFAT machine gun|12.7 x 82]] and [[MG 131 machine gun|13 x 64]] millimeter have been used on aircraft and armored vehicles, but their small explosive yield have led some nations to limit their explosive rounds to 20&nbsp;mm or larger. International Law precludes the use of explosive ammunition for use against individual persons, but not against vehicles and aircraft. The largest shells ever fired were those from the German super-[[railway gun]]s, [[Schwerer Gustav|Gustav and Dora]], which were 800&nbsp;mm (31.5&nbsp;in) in caliber. Very large shells have been replaced by [[rocket]]s, [[guided missile]], and bombs, and today the largest shells in common use are 155&nbsp;mm (6.1&nbsp;in).
The largest shells ever fired were those from the German super-[[railway gun]]s, [[Schwerer Gustav|Gustav and Dora]], which were 800&nbsp;mm (31.5&nbsp;in) in calibre. Very large shells have been replaced by [[rocket]]s, [[guided missile]], and bombs, and today the largest shells in common use are 155&nbsp;mm (6.1&nbsp;in).


Gun calibres have standardized around a few common sizes, especially in the larger range, mainly due to the uniformity required for efficient military logistics. Shells of 105, 120, and 155&nbsp;mm diameter are common for NATO forces' artillery and [[tank gun]]s. Artillery shells of 122, 130 and 152&nbsp;mm, and tank gun ammunition of 100, 115, or 125&nbsp;mm calibre remain in use in Eastern Europe and China. Most common calibres have been in use for many years, since it is [[logistics|logistically]] complex to change the calibre of all guns and ammunition stores.
Gun calibers have standardized around a few common sizes, especially in the larger range, mainly due to the uniformity required for efficient military logistics. Shells of 105, 120, and 155&nbsp;mm diameter are common for NATO forces' artillery and [[tank gun]]s. Artillery shells of 122, 130 and 152&nbsp;mm, and tank gun ammunition of 100, 115, or 125&nbsp;mm caliber remain in use in Eastern Europe and China. Most common calibers have been in use for many years, since it is [[logistics|logistically]] complex to change the caliber of all guns and ammunition stores.


The weight of shells increases by and large with caliber. A typical 155&nbsp;mm (6.1&nbsp;in) shell weighs about 50&nbsp;kg, a common 203&nbsp;mm (8&nbsp;in) shell about 100&nbsp;kg, a concrete demolition 203&nbsp;mm (8&nbsp;in) shell 146&nbsp;kg, a 280&nbsp;mm (11&nbsp;in) battleship shell about 300&nbsp;kg, and a 460&nbsp;mm (18&nbsp;in) battleship shell over 1,500&nbsp;kg. The [[Schwerer Gustav]] [[supergun]] fired 4.8 and 7.1 tonne shells.
[[File:US Army WWII field artillery.jpg|thumb|left|155 mm American artillery shells, March 1945]]
The weight of shells increases by and large with calibre. A typical 155&nbsp;mm (6.1&nbsp;in) shell weighs about 50&nbsp;kg, a common 203&nbsp;mm (8&nbsp;in) shell about 100&nbsp;kg, a concrete demolition 203&nbsp;mm (8&nbsp;in) shell 146&nbsp;kg, a 280&nbsp;mm (11&nbsp;in) battleship shell about 300&nbsp;kg, and a 460&nbsp;mm (18&nbsp;in) battleship shell over 1,500&nbsp;kg. The [[Schwerer Gustav]] [[supergun]] fired 4.8 and 7.1 tonne shells.


During the 19th century, the British adopted a particular form of designating artillery. Field guns were designated by nominal standard projectile weight, while howitzers were designated by barrel caliber. British guns and their ammunition were designated in [[pound (mass)|pound]]s, e.g., as "two-pounder" shortened to "2-pr" or "2-pdr". Usually, this referred to the actual weight of the standard projectile (shot, shrapnel or HE), but, confusingly, this was not always the case.
During the 19th century, the British adopted a particular form of designating artillery. Field guns were designated by nominal standard projectile weight, while howitzers were designated by barrel caliber. British guns and their ammunition were designated in [[pound (mass)|pound]]s, e.g., as "two-pounder" shortened to "2-pr" or "2-pdr". Usually, this referred to the actual weight of the standard projectile (shot, shrapnel or HE), but, confusingly, this was not always the case.


Some were named after the weights of obsolete projectile types of the same calibre, or even obsolete types that were considered to have been functionally equivalent. Also, projectiles fired from the same gun, but of non-standard weight, took their name from the gun. Thus, conversion from "pounds" to an actual barrel diameter requires consulting a historical reference. A mixture of designations were in use for land artillery from the First World War (such as the [[BL 60-pounder gun]], [[RML 2.5 inch Mountain Gun]], 4 inch gun, 4.5 inch howitzer) through to the end of World War II (5.5 inch medium gun, [[Ordnance QF 25-pounder|25-pounder gun]]-howitzer, 17-pounder tank gun), but the majority of naval guns were by caliber. After World War II, guns were designated by calibre.
Some were named after the weights of obsolete projectile types of the same caliber, or even obsolete types that were considered to have been functionally equivalent. Also, projectiles fired from the same gun, but of non-standard weight, took their name from the gun. Thus, conversion from "pounds" to an actual barrel diameter requires consulting a historical reference. A mixture of designations were in use for land artillery from the First World War (such as the [[BL 60-pounder gun]], [[RML 2.5 inch Mountain Gun]], 4 inch gun, 4.5 inch howitzer) through to the end of World War II (5.5 inch medium gun, [[Ordnance QF 25-pounder|25-pounder gun]]-howitzer, 17-pounder tank gun), but the majority of naval guns were by caliber. After World War II, guns were designated by caliber.


==Types==
==Types==
[[File:BL 12 inch Palliser shot Mk II diagram.jpg|thumb|[[Palliser shot and shell|Palliser shot]] for the [[BL 12 inch naval gun Mk I - VII]], 1886]]
There are many different types of shells. The principal ones include:
There are many different types of shells. The principal ones include:


===armor-piercing shells===
===High-explosive {{anchor|HE|HE-Frag}}===
{{main|armor-piercing shell}}
{{Redirect|High-explosive shell|the material|high explosives}}
With the introduction of the first [[ironclad]]s in the 1850s and 1860s, it became clear that shells had to be designed to effectively pierce the ship armor. A series of British tests in 1863 demonstrated that the way forward lay with high-velocity lighter shells. The first [[armor-piercing shot and shell|pointed armor-piercing shell]] was introduced by Major Palliser in 1863. Approved in 1867, [[Palliser shot and shell]] was an improvement over the ordinary elongated shot of the time. Palliser shot was made of [[cast iron]], the head being chilled in casting to harden it, using composite molds with a metal, water cooled portion for the head.<ref>[http://members.lycos.co.uk/Juan39/THE_HUASCAR.html "The Amazing Huascar"]</ref>
[[File:15in howitzer Menin Rd 5 October 1917.jpg|thumb|15 inch high-explosive [[howitzer]] shells, circa 1917]]
The most common shell type is [[high explosive]], commonly referred to simply as HE. They have a strong [[steel]] case, a bursting charge, and a [[Artillery fuse|fuse]]. The fuse detonates the bursting charge which shatters the case and scatters hot, sharp case pieces (''fragments'', ''splinters'') at high velocity. Most of the damage to soft targets, such as unprotected personnel, is caused by shell pieces rather than by the blast. The term "shrapnel" is sometimes used to describe the shell pieces, but [[shrapnel shell]]s functioned very differently and are long obsolete. The speed of fragments is limited by [[Gurney equations]]. Depending on the type of [[Artillery fuse|fuse]] used the HE shell can be set to burst on the ground (percussion), in the air above the ground, which is called called air burst<ref>https://books.google.pl/books?id=nBXSdMCUuBIC&pg=PA3&lpg=PA3&dq=airburst+artillery+shells&source=bl&ots=hGTZDBFDVn&sig=LXHgw8cYD-iid1o1RdiPd_kFzgY&hl=pl&sa=X&ved=0ahUKEwiI26jU7tnXAhWEFJoKHfZ9Aow4ChDoAQgqMAE#v=onepage&q=airburst%20artillery%20shells&f=false</ref><ref>https://books.google.pl/books?id=U3QsvhRetkcC&pg=PA16&lpg=PA16&dq=airburst+artillery+shells&source=bl&ots=fafHo5qoMN&sig=5J4lqxt0VkD2lqX-B2pogNi6PTY&hl=pl&sa=X&ved=0ahUKEwjk8fq87tnXAhVpIpoKHUMrBioQ6AEIcjAN#v=onepage&q=airburst%20artillery%20shells&f=false</ref> (time or [[Proximity fuze|proximity]]), or after penetrating a short distance into the ground (percussion with delay, either to transmit more ground shock to covered positions, or to reduce the spread of fragments).


Britain also deployed Palliser shells in the 1870s-1880s. In the shell, the cavity was slightly larger than in the shot and was filled wwith 1.5% gunpowder instead of being empty, to provide a small explosive effect after penetrating armor plating. The shell was correspondingly slightly longer than the shot to compensate for the lighter cavity. The powder filling was ignited by the shock of impact and hence did not require a fuze.<ref name=ToA1887/> However, ship armor rapidly improved during the 1880s and 1890s, and it was realised that explosive shells with [[steel]] had advantages including better fragmentation and resistance to the stresses of firing. These were cast and forged steel.<ref name="Hogg pg 165 - 166"/>
The first high-explosive shells were fired by [[dynamite gun]]s using compressed air, before stable high explosives became widely available around 1900. Early high explosives used before and during World War I in HE shells were [[Lyddite|Lyddite (picric acid)]], [[PETN]], [[Trinitrotoluene|TNT]].


AP shells containing an explosive filling were initially distinguished from their non-HE counterparts by being called a "shell" as opposed to "shot". By the time of the Second World War, AP shells with a bursting charge were sometimes distinguished by appending the suffix "HE". At the beginning of the war, APHE was common in [[anti-tank]] shells of 75&nbsp;mm caliber and larger due to the similarity with the much larger naval armor piercing shells already in common use. As the war progressed, ordnance design evolved so that the bursting charges in APHE became ever smaller to non-existent, especially in smaller caliber shells, e.g. [[Panzergranate 39]] with only 0.2% HE filling.
Projectiles with enhanced fragmentation are called high-explosive fragmentation (HE-FRAG).<ref>https://www.forecastinternational.com/archive/disp_pdf.cfm?DACH_RECNO=818</ref>


====Types of armor-piercing ammunition====
[[RDX]] and TNT mixtures are the standard chemicals used, notably "[[Composition B|Composition B" (cyclotol)]]. The introduction of 'insensitive munition' requirements, agreements and regulations in the 1990s caused modern western designs to use various types of plastic bonded explosives (PBX) based on RDX.
{{div col}}
{{Col-begin}}
* [[Armor-piercing_shell#Armor-piercing shot|Armor-piercing]]
** (APBC) [[Armor-piercing_shell#Armor-piercing ballistic capped|Armor-piercing ballistic capped]]
** (APC) [[Armor-piercing_shell#Armor-piercing capped|Armor-piercing capped]]
** (APCBC) [[APCBC|Armor-piercing capped ballistic capped]]
** (APCR or HVAP) [[Armor-piercing_shell#Armor-piercing composite rigid|Armor-piercing composite rigid]]
** (APCRNR) [[Armor-piercing_shell#Armor-piercing composite non-rigid|Armor-piercing composite non-rigid]]
** (APDS) [[Armor-piercing discarding sabot]]
** (APFSDS) [[Armour-piercing fin-stabilized discarding sabot|Armor-piercing fin-stabilized discarding sabot]]
{{Col-end}}
{{Col-begin}}
* [[Armor-piercing_shell#Second_World_War|Armor piercing high-explosive]]
** (APHE-T) [[Armor-piercing_shell#Second_World_War|Armor-piercing high explosive tracer]]
** (SAPHE) [[Glossary_of_British_ordnance_terms#S.A.P.|Semi-armor piercing high-explosive]]
** (SAPHEI) [[Glossary_of_British_ordnance_terms#S.A.P.|Semi-armor piercing high-explosive incendiary]]
** (SAPHEI-T) [[Glossary_of_British_ordnance_terms#S.A.P.|Semi-armor piercing high-explosive tracer]]
** (HEAT) [[High-explosive anti-tank warhead|High-explosive anti-tank]]
** (HESH & HEP) [[High-explosive squash head]] or high-explosive plastic
{{Col-end}}
{{div col end}}


====Mine shell====
===High-explosive shells===
{{Redirect|High-explosive shell|the material|high explosives}}
{{Main|Minengeschoß}}
[[File:75mm melanite shell section for instruction.jpg|thumb|right|[[Picric acid]] was used in the first high-explosive shells. Cut out section of a high-explosive shell belonging to a [[Canon de 75 modèle 1897]].]]
The mine shell is a particular form of HE shell developed for use in small caliber weapons such as 20&nbsp;mm to 30&nbsp;mm cannon. Small HE shells of conventional design can contain only a limited amount of explosive. By using a thin-walled steel casing of high tensile strength, a larger explosive charge can be used. Most commonly the explosive charge also was a more expensive but higher-detonation-energy type.
Although smokeless powders were used as a propellant, they could not be used as the substance for the explosive warhead, because shock sensitivity sometimes caused [[detonation]] in the artillery barrel at the time of firing. [[Picric acid]] was the first high-explosive nitrated [[organic compound]] widely considered suitable to withstand the shock of firing in conventional [[artillery]]. In 1885, based on research of Hermann Sprengel, French chemist [[Eugène Turpin]] patented the use of pressed and cast picric acid in [[Rock blasting|blasting]] charges and [[artillery shell]]s. In 1887, the French government adopted a mixture of picric acid and guncotton under the name ''Melinite''. In 1888, Britain started manufacturing a very similar mixture in [[Lydd]], Kent, under the name ''Lyddite''.


Japan followed with an "improved" formula known as ''[[shimose powder]]''. In 1889, a similar material, a mixture of ammonium cresylate with trinitrocresol, or an ammonium salt of trinitrocresol, started to be manufactured under the name ''[[ecrasite]]'' in [[Austria-Hungary]]. By 1894, Russia was manufacturing artillery shells filled with picric acid. Ammonium picrate (known as ''Dunnite'' or [[explosive D]]) was used by the United States beginning in 1906.<ref name="brown">Brown, G.I. (1998) ''The Big Bang: a History of Explosives'' Sutton Publishing {{ISBN|0-7509-1878-0}} pp.151-163</ref><ref>Marc Ferro. ''The Great War''. London and New York: Routeladge Classics, p. 98.</ref> Germany began filling artillery shells with [[Trinitrotoluene|TNT]] in 1902. [[Toluene]] was less readily available than phenol, and TNT is less powerful than picric acid, but the improved safety of munitions manufacturing and storage caused the replacement of picric acid by TNT for most military purposes between the World Wars.<ref name="brown"/> However, pure TNT was expensive to produce and most nations made some use of mixtures using cruder TNT and ammonium nitrate, some with other compounds included. These fills included Ammonal, Schneiderite and [[Amatol]]. The latter was still in wide use in [[World War II]].
The ''mine shell'' concept was invented by the Germans in the Second World War primarily for use in aircraft guns intended to be fired at opposing aircraft. Mine shells produced relatively little damage due to fragments, but a much more powerful blast. The [[aluminium]] structures and skins of Second World War [[aircraft]] were readily damaged by this greater level of blast.


The percentage of shell weight taken up by its explosive fill increased steadily throughout the 20th Century. Less than 10% was usual in the first few decades; by [[World War II]], leading designs were around 15%. However, British researchers in that war identified 25% as being the optimal design for [[anti-personnel]] purposes, based on the recognition that far smaller fragments than hitherto would give a better effect. This guideline was achieved by the 1960s with the 155&nbsp;mm L15 shell, developed as part of the German-British [[FH-70]] program. The key requirement for increasing the HE content without increasing shell weight was to reduce the thickness of shell walls, which required improvements in high tensile steel.
===Armour-piercing {{anchor|Armour-piercing|AP|APC|APCBC|APHE}}===
<!-- The anchor |Armour-piercing| is linked from [[Armour-piercing discarding sabot]] -->
<!-- The anchor |Armour-piercing| is linked from [[8.8 cm KwK 43]] -->
{{Main|Armour-piercing shell}}
[[File:BL15inchAPMkXXIIBNTShell1943Diagram.jpg|thumb|right|British APCBC Shell Mk XXII BNT (circa 1943) for [[BL 15 inch Mk I naval gun]], showing [[Artillery fuze#Base detonating fuze|base fuze]]]]
Naval and [[anti-tank]] shells have to withstand the extreme shock of punching through [[armour plate]]. Shells designed for this purpose sometimes have a greatly strengthened case with a small bursting charge, and sometimes are solid metal, i.e. [[Round shot|shot]]. In either case, they almost always have a specially hardened and shaped nose to facilitate penetration. These are known as [[Armour-piercing shot and shell|armour-piercing (AP) projectiles]].


[[File:15in howitzer Menin Rd 5 October 1917.jpg|thumb|15 inch high-explosive [[howitzer]] shells, circa 1917]]
A further refinement of such designs improves penetration by adding a softer metal cap to the penetrating nose giving armour-piercing, capped (APC) design. The softer cap [[damping|damps]] the initial shock that would otherwise shatter the round. The best profile for the cap is not the most aerodynamic; this can be remedied by adding a further hollow cap of suitable shape, producing the armour-piercing, capped, ballistic cap ([[APCBC]]).<ref>[https://books.google.com/books?id=4CEDAAAAMBAJ&pg=PA122&dq=popular+science+cannon&hl=en&ei=21C1TKDcF8Krngf1ociADQ&sa=X&oi=book_result&ct=result&resnum=6&ved=0CEMQ6AEwBQ#v=onepage&q&f=true Popular Science, December 1944, pg 126] illustration at bottom of page on working principle of APCBC type shell</ref>
The most common shell type is [[high explosive]], commonly referred to simply as HE. They have a strong [[steel]] case, a bursting charge, and a [[Artillery fuse|fuse]]. The fuse detonates the bursting charge which shatters the case and scatters hot, sharp case pieces (''fragments'', ''splinters'') at high velocity. Most of the damage to soft targets, such as unprotected personnel, is caused by shell pieces rather than by the blast. The term "shrapnel" is sometimes used to describe the shell pieces, but [[shrapnel shell]]s functioned very differently and are long obsolete. The speed of fragments is limited by [[Gurney equations]]. Depending on the type of [[Artillery fuse|fuse]] used the HE shell can be set to burst on the ground (percussion), in the air above the ground, which is called called air burst<ref>https://books.google.pl/books?id=nBXSdMCUuBIC&pg=PA3&lpg=PA3&dq=airburst+artillery+shells&source=bl&ots=hGTZDBFDVn&sig=LXHgw8cYD-iid1o1RdiPd_kFzgY&hl=pl&sa=X&ved=0ahUKEwiI26jU7tnXAhWEFJoKHfZ9Aow4ChDoAQgqMAE#v=onepage&q=airburst%20artillery%20shells&f=false</ref><ref>https://books.google.pl/books?id=U3QsvhRetkcC&pg=PA16&lpg=PA16&dq=airburst+artillery+shells&source=bl&ots=fafHo5qoMN&sig=5J4lqxt0VkD2lqX-B2pogNi6PTY&hl=pl&sa=X&ved=0ahUKEwjk8fq87tnXAhVpIpoKHUMrBioQ6AEIcjAN#v=onepage&q=airburst%20artillery%20shells&f=false</ref> (time or [[Proximity fuze|proximity]]), or after penetrating a short distance into the ground (percussion with delay, either to transmit more ground shock to covered positions, or to reduce the spread of fragments). Projectiles with enhanced fragmentation are called high-explosive fragmentation (HE-FRAG).<ref>https://www.forecastinternational.com/archive/disp_pdf.cfm?DACH_RECNO=818</ref>


[[RDX]] and TNT mixtures are the standard chemicals used, notably "[[Composition B|Composition B" (cyclotol)]]. The introduction of 'insensitive munition' requirements, agreements and regulations in the 1990s caused modern western designs to use various types of plastic bonded explosives (PBX) based on RDX.
AP shells containing an explosive filling were initially distinguished from their non-HE counterparts by being called a "shell" as opposed to "shot", mostly used in British terminology with the invention of the first shell of this type, the [[Palliser_shot_and_shell|Palliser shell]], with 1.5% HE in the shells in 1877. By the time of the Second World War, AP shells with a bursting charge were sometimes distinguished by appending the suffix "HE". At the beginning of the war, APHE was common in [[anti-tank]] shells of 75&nbsp;mm caliber and larger due to the similarity with the much larger naval armour piercing shells already in common use. As the war progressed, ordnance design evolved so that the bursting charges in APHE became ever smaller to non-existent, especially in smaller caliber shells, e.g. [[Panzergranate 39]] with only 0.2% HE filling. Modern full caliber armor-piercing shells as dedicated anti-tank projectiles are no longer the primary method of conducting anti-tank warfare, but are still in use in over 50mm caliber artillery, however the tendency is to use semi-armor-piercing high-explosive (SAPHE) shells, which have less anti-armor capability, but far greater anti-materiel/personnel effects. The modern SAPHE projectiles still have a ballistic cap, hardened body and base fuze, but tend to have a far thinner body material and much higher explosive content (4–15%). Common abbreviations for modern AP and SAP shells are: HEI(BF), SAPHE, SAPHEI, and SAPHEI-T. The primary shell types for modern anti-tank warfare are kinetic energy penetrators, such as APDS.


====Common====
====Armour-piercing, discarding-sabot {{anchor|APDS}}====
[[Glossary of British ordnance terms#Common shell|Common shells]] designated in the early (i.e. 1800s) British explosive shells were filled with "low explosives" such as [[#Gunpowder|"P mixture" (gunpowder)]] and usually with fuzes in the nose. Common shells on bursting (they did not "detonate") tended to break into relatively large fragments which continued along the shell's trajectory rather than laterally. They had some incendiary effect.
{{Main|Armour-piercing discarding sabot}}
The armour-piercing concept calls for more penetration capability than the target's armour thickness. Generally, the penetration capability of an armour-piercing round increases with the projectile's kinetic energy and also with concentration of that energy in a small area. Thus, an efficient means of achieving increased penetrating power is increased velocity for the projectile. However, projectile impact against armour at higher velocity causes greater levels of shock. Materials have characteristic maximum levels of shock capacity, beyond which they may shatter, or otherwise disintegrate. At relatively high impact velocities, steel is no longer an adequate material for armour-piercing rounds. Tungsten and tungsten alloys are suitable for use in even higher-velocity armour-piercing rounds, due to their very high shock tolerance and shatter resistance, and to their high melting and boiling temperatures. They also have very high density. Energy is concentrated by using a reduced-diameter tungsten shot, surrounded by a lightweight outer carrier, the ''sabot'' (a French word for a wooden shoe). This combination allows the firing of a smaller diameter (thus lower mass/aerodynamic resistance/penetration resistance) projectile with a larger area of expanding-propellant "push", thus a greater propelling force and resulting kinetic energy.


In the late 19th century "double common shells" were developed, lengthened so as to approach twice the standard shell weight, to carry more powder and hence increase explosive effect. They suffered from instability in flight and low velocity and were not widely used.
[[File:17-pdr-8829.jpg|thumb|Armour-Piercing Discarding-Sabot /Tracer round for 17-pounder gun (WW2), with its tungsten carbide core]]
Once outside the barrel, the sabot is stripped off by a combination of [[centrifugal force]] and aerodynamic force, giving the shot low drag in flight. For a given caliber, the use of APDS ammunition can effectively double the anti-tank performance of a gun.


As at 1914, common shells 6&nbsp;inch and up were of cast steel, smaller shells were of forged steel for service and cast iron for practice.{{sfnp|Treatise on Ammunition|1915|pages= 158, 159, 198 }} They were replaced by "common lyddite" shells in the late 1890s but some stocks remained as late as 1914. In British service common shells were typically painted black with a red band behind the nose to indicate the shell was filled.
====Armour-piercing, fin-stabilised, discarding-sabot {{Anchor|APFSDS}}====
{{Main|Kinetic energy penetrator}}


====Common pointed====
[[File:Obus 501556 fh000022.jpg|thumb|French "Arrow" armour-piercing projectile, a form of APFSDS]]
[[File:QF12&14pdrCPMkIIShellDiagram.jpg|thumb|[[Glossary of British ordnance terms#Fixed QF|QF]] [[QF 12-pounder 12 cwt naval gun|12 pounder]] common pointed shell|192x192px]]
An armour-piercing, fin-stabilised, discarding sabot ([[kinetic energy penetrator|APFSDS]]) projectile uses the sabot principle with fin (drag) stabilisation. A long, thin sub-projectile has increased sectional [[density]] and thus penetration potential. However, once a projectile has a length-to-diameter ratio greater than 10{{citation needed|date=August 2012}} (less for higher density projectiles),{{citation needed|date=August 2012}} spin stabilisation becomes ineffective. Instead, drag stabilisation is used, by means of fins attached to the base of the sub-projectile, making it look like a large metal arrow.
[[Glossary of British ordnance terms#CP|Common pointed shells]], or CP were a type of common shell used in naval service from the 1890s - 1910s which had a solid nose and a percussion fuze in the base rather than the common shell's nose fuze. The ogival two C.R.H. solid pointed nose was considered suitable for attacking shipping but was not armor-piercing - the main function was still explosive. They were of cast or forged (three- and six-pounder) steel and contained a [[#Gunpowder|gunpowder]] bursting charge slightly smaller than that of a common shell, a trade off for the longer heavier nose.{{sfnp|Treatise on Ammunition|1915|page= 161 }}


In British service common pointed shells were typically painted black, except 12-pounder shells specific for QF guns which were painted lead colour to distinguish them from 12-pounder shells usable with both BL and QF guns. A red ring behind the nose indicated the shell was filled.
Large calibre APFSDS projectiles are usually fired from smooth-bore (unrifled) barrels, though they can be and often are fired from rifled guns. This is especially true when fired from small to medium calibre weapon systems. APFSDS projectiles are usually made from high-density metal alloys, such as [[tungsten]] heavy alloys (WHA) or [[depleted uranium]] (DU); [[maraging steel]] was used for some early Soviet projectiles. DU alloys are cheaper and have better penetration than others, as they are denser and self-sharpening. Uranium is also [[pyrophoric]] and may become opportunistically incendiary, especially as the round [[adiabatic shear band|shears]] past the armour exposing non-oxidized metal, but both the metal's fragments and dust contaminate the battlefield with toxic hazards. The less toxic WHAs are preferred in most countries except the USA, and Russia.{{Citation needed|date=June 2011}}


By World War II they were superseded in Royal Navy service by common pointed capped (CPC) and semi-armor piercing ([[#S.A.P.|SAP]]), filled with TNT.
{{Anchor|APCR|HVAP}}


====Common lyddite====
====Armour-piercing, composite rigid====<!-- This section is linked from [[8.8 cm KwK 43]] -->
[[File:BL6inchMkVIILydditeShell.jpg|thumb|Common lyddite six-inch naval shell.|199x199px]]
Armour-piercing, composite rigid ('''APCR''') is a British term; the US term for the design is high-velocity armour-piercing ('''HVAP''') and the German term is ''Hartkernmunition''. The APCR projectile has a core of a high-density hard material, such as [[tungsten carbide]], surrounded by a full-bore shell of a lighter material (e.g., an [[aluminium]] alloy). Most APCR projectiles are shaped like the standard APCBC shot (although some of the German Pzgr. 40 and some Soviet designs resemble a stubby arrow), but the projectile is lighter: up to half the weight of a standard AP shot of the same calibre. The lighter weight allows a higher velocity. The kinetic energy of the shot is concentrated in the core and hence on a smaller impact area, improving the penetration of the target armour. To prevent shattering on impact, a shock-buffering cap is placed between the core and the outer ballistic shell as with APC rounds. However, because the shot is lighter but still the same overall size it has poorer ballistic qualities, and loses velocity and accuracy at longer ranges. The APCR was superseded by the APDS, which dispensed with the outer light alloy shell once the shot had left the barrel.
[[Glossary of British ordnance terms#Common lyddite|Common lyddite shells]] were British explosive shells filled with [[Lyddite]] were initially designated "common lyddite" and beginning in 1896 were the first British generation of modern "high explosive" shells. Lyddite is [[picric acid]] fused at 280&nbsp;°F and allowed to solidify, producing a much denser dark-yellow form which is not affected by moisture and is easier to detonate than the liquid form. Its French equivalent was "melinite", Japanese equivalent was "shimose". Common lyddite shells "detonated" and fragmented into small pieces in all directions, with no incendiary effect. For maximum destructive effect the explosion needed to be delayed until the shell had penetrated its target.
The concept of a heavy, small-diameter penetrator encased in light metal would later be employed in small-arms [[Armour-piercing shot and shell|armour-piercing incendiary]] and [[High Explosive Incendiary/Armour Piercing Ammunition|HEIAP]] rounds.


Early shells had walls of the same thickness for the whole length, later shells had walls thicker at the base and thinning towards the nose. This was found to give greater strength and provide more space for explosive.{{sfnp|Treatise on Ammunition|1915|pages=37, 158, 159, 198 }} Later shells had [[#C.R.H.|4 c.r. heads]], more pointed and hence streamlined than earlier 2 c.r.h. designs.
====Armour-piercing, composite non-rigid {{Anchor|APCNR}}====
{{see|2.8 cm sPzB 41|Littlejohn adaptor}}
Armour-piercing, composite non-rigid ('''APCNR''') is the British term and known by the Germans as '''Gerlich principle''' weapons, but today the more commonly used terms are '''squeeze-bore''' and '''tapered bore'''. These shells are based on the same projectile design as the APCR - a high density core within a shell of soft iron or other alloy - but it is fired by a gun with a tapered barrel, either a taper in a fixed barrel or a final added section. The projectile is initially full-bore, but the outer shell is deformed as it passes through the taper. Flanges or studs are swaged down in the tapered section, so that as it leaves the muzzle the projectile has a smaller overall cross-section.<ref name="books.google.com"/>


Proper detonation of a lyddite shell would show black to grey smoke, or white from the steam of a water detonation. Yellow smoke indicated simple explosion rather than detonation, and failure to reliably detonate was a problem with lyddite, especially in its earlier usage. To improve the detonation "exploders" with a small quantity of picric powder or even of TNT (in smaller shells, 3 pdr, 12 pdr - 4.7&nbsp;inch) was loaded between the fuze and the main lyddite filling or in a thin tube running through most of the shell's length.
This gives it better flight characteristics with a higher sectional density and the projectile retains velocity better at longer ranges than an undeformed shell of the same weight. As with the APCR, the kinetic energy of the round is concentrated at the core on impact. The initial velocity of the round is greatly increased by the decrease of barrel cross-sectional area toward the muzzle, resulting in a commensurate increase in velocity of the expanding propellant gases. Although a full range of shells and shot could be used, changing the adaptor in the heat of battle is highly impractical.


Lyddite presented a major safety problem because it reacted dangerously with metal bases. This required that the interior of shells had to be varnished, the exterior had to be painted with leadless paint and the fuze-hole had to be made of a leadless alloy. Fuzes containing any lead could not be used with it.
The APCNR was superseded by the APDS design which was compatible with non-tapered barrels.


When World War I began Britain was replacing lyddite with modern "high explosive" (HE) such as TNT. After World War I the term "common lyddite" was dropped, and remaining stocks of lyddite-filled shells were referred to as HE (high explosive) shell filled lyddite. Hence "common" faded from use, replaced by "HE" as the explosive shell designation.
===High-explosive, anti-tank {{Anchor|HEAT}}===
{{Main|High explosive anti-tank}}
[[High explosive anti-tank|HEAT]] shells are a type of [[shaped charge]] used to defeat armoured vehicles. They are extremely efficient at defeating plain steel armour but less so against later composite and [[reactive armour]]. The effectiveness of the shell is independent of its velocity, and hence the range: it is as effective at 1000 metres as at 100 metres. This is because HEAT shells don’t lose penetration over distance, in fact the speed can even be zero in the case where a soldier simply places a magnetic mine onto a tank's armour plate. A HEAT charge is most effective when detonated at a certain, optimal, distance in front of the target and HEAT shells are usually distinguished by a long, thin nose probe sticking out in front of the rest of the shell and detonating it at the correct distance, e.g., [[PIAT]] bomb. HEAT shells are less effective if spun (i.e., fired from a rifled gun).


Common lyddite shells in British service were painted yellow, with a red ring behind the nose to indicate the shell had been filled.
===High-explosive, squash-head or high-explosive plastic {{Anchor|HESH|HEP}}===
{{Main|High explosive squash head}}
High-explosive, squash-head ('''HESH''') is another anti-tank shell based on the use of explosive. A thin-walled shell case contains a large charge of a [[plastic explosive]]. On impact the explosive flattens, without detonating, against the face of the armour, and is then detonated by a fuze in the base of the shell. Energy is transferred through the armour plate: when the compressive shock reflects off the air/metal interface on the inner face of the armour, it is transformed into a tension wave which [[spall]]s a "scab" of metal off into the tank damaging the equipment and crew without actually penetrating the armour.


====Mine shell====
HESH is defeated by [[spaced armour]], so long as the plates are individually able to withstand the explosion. It is still considered useful as not all vehicles are equipped with spaced armour, and it is also the most effective munition for demolishing brick and concrete. HESH shells, unlike HEAT shells, can be fired from rifled guns as they are unaffected by spin.
{{Main|Minengeschoß}}
The mine shell is a particular form of HE shell developed for use in small caliber weapons such as 20&nbsp;mm to 30&nbsp;mm cannon. Small HE shells of conventional design can contain only a limited amount of explosive. By using a thin-walled steel casing of high tensile strength, a larger explosive charge can be used. Most commonly the explosive charge also was a more expensive but higher-detonation-energy type.


The ''mine shell'' concept was invented by the Germans in the Second World War primarily for use in aircraft guns intended to be fired at opposing aircraft. Mine shells produced relatively little damage due to fragments, but a much more powerful blast. The [[aluminium]] structures and skins of Second World War [[aircraft]] were readily damaged by this greater level of blast.
In American usage it is known as high-explosive plastic ('''HEP''').


===Shrapnel shells===
===Shrapnel shells===
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[[Shrapnel shell]]s are an anti-personnel munition which delivered large numbers of [[bullet]]s at ranges far greater than rifles or machine guns could attain - up to 6,500 yards by 1914. A typical shrapnel shell as used in World War I was streamlined, 75&nbsp;mm (3&nbsp;inch) in diameter and contained approximately 300 lead–antimony balls (bullets), each around 1/2&nbsp;inch in diameter. Shrapnel used the principle that the bullets encountered much less air resistance if they travelled most of their journey packed together in a single streamlined shell than they would if they travelled individually, and could hence attain a far greater range.
[[Shrapnel shell]]s are an anti-personnel munition which delivered large numbers of [[bullet]]s at ranges far greater than rifles or machine guns could attain - up to 6,500 yards by 1914. A typical shrapnel shell as used in World War I was streamlined, 75&nbsp;mm (3&nbsp;inch) in diameter and contained approximately 300 lead–antimony balls (bullets), each around 1/2&nbsp;inch in diameter. Shrapnel used the principle that the bullets encountered much less air resistance if they travelled most of their journey packed together in a single streamlined shell than they would if they travelled individually, and could hence attain a far greater range.


The gunner set the shell's [[Artillery fuze#Time fuzes|time fuze]] so that it was timed to burst as it was angling down towards the ground just before it reached its target (ideally about 150 yards before, and 60–100 feet above the ground<ref>I.V. Hogg & L.F. Thurston, ''British Artillery Weapons & Ammunition''. London: Ian Allan, 1972. Page 215.</ref>). The fuze then ignited a small "bursting charge" in the base of the shell which fired the balls forward out of the front of the shell case, adding 200–250&nbsp;ft/second to the existing velocity of 750–1200 &nbsp;ft/second. The shell body dropped to the ground mostly intact and the bullets continued in an expanding cone shape before striking the ground over an area approximately 250 yards × 30 yards in the case of the US 3&nbsp;inch shell.<ref>Douglas T Hamilton, [https://archive.org/details/shrapnelshellman00hamirich "Shrapnel Shell Manufacture. A Comprehensive Treatise.". New York: Industrial Press, 1915, Page 13]</ref> The effect was of a large shotgun blast just in front of and above the target, and was deadly against troops in the open. A trained gun team could fire 20 such shells per minute, with a total of 6,000 balls, which compared very favourably with rifles and machine-guns.
The gunner set the shell's [[Artillery fuze#Time fuzes|time fuze]] so that it was timed to burst as it was angling down towards the ground just before it reached its target (ideally about 150 yards before, and 60–100 feet above the ground<ref>I.V. Hogg & L.F. Thurston, ''British Artillery Weapons & Ammunition''. London: Ian Allan, 1972. Page 215.</ref>). The fuze then ignited a small "bursting charge" in the base of the shell which fired the balls forward out of the front of the shell case, adding 200–250&nbsp;ft/second to the existing velocity of 750–1200 &nbsp;ft/second. The shell body dropped to the ground mostly intact and the bullets continued in an expanding cone shape before striking the ground over an area approximately 250 yards × 30 yards in the case of the US 3&nbsp;inch shell.<ref>Douglas T Hamilton, [https://archive.org/details/shrapnelshellman00hamirich "Shrapnel Shell Manufacture. A Comprehensive Treatise.". New York: Industrial Press, 1915, Page 13]</ref> The effect was of a large shotgun blast just in front of and above the target, and was deadly against troops in the open. A trained gun team could fire 20 such shells per minute, with a total of 6,000 balls, which compared very favorably with rifles and machine-guns.


However, shrapnel's relatively flat trajectory (it depended mainly on the shell's velocity for its lethality, and was lethal only in the forward direction) meant that it could not strike trained troops who avoided open spaces and instead used dead ground (dips), shelters, trenches, buildings, and trees for cover. It was of no use in destroying buildings or shelters. Hence, it was replaced during World War I by the high-explosive shell, which exploded its fragments in all directions (and thus more difficult to avoid) and could be fired by high-angle weapons, such as howitzers.
However, shrapnel's relatively flat trajectory (it depended mainly on the shell's velocity for its lethality, and was lethal only in the forward direction) meant that it could not strike trained troops who avoided open spaces and instead used dead ground (dips), shelters, trenches, buildings, and trees for cover. It was of no use in destroying buildings or shelters. Hence, it was replaced during World War I by the high-explosive shell, which exploded its fragments in all directions (and thus more difficult to avoid) and could be fired by high-angle weapons, such as howitzers.


===Cluster shells===
===Cluster and sub-munition===
Cluster shells are a type of carrier shell or cargo munition. Like [[cluster bomb]]s, an artillery shell may be used to scatter smaller submunitions, including anti-personnel [[grenade]]s, anti-tank top-attack munitions, and [[land mine|landmines]]. These are generally far more lethal against both [[armoured fighting vehicle|armour]] and [[infantry]] than simple high-explosive shells, since the multiple munitions create a larger kill zone and increase the chance of achieving the direct hit necessary to kill armour. Most modern armies make significant use of [[cluster munition]]s in their artillery batteries.
Cluster shells are a type of carrier shell or cargo munition. Like [[cluster bomb]]s, an artillery shell may be used to scatter smaller sub-munitions, including anti-personnel [[grenade]]s, anti-tank top-attack munitions, and [[land mine|landmines]]. These are generally far more lethal against both [[armored fighting vehicle|armor]] and [[infantry]] than simple high-explosive shells, since the multiple munitions create a larger kill zone and increase the chance of achieving the direct hit necessary to kill armor. Most modern armies make significant use of [[cluster munition]]s in their artillery batteries.


However, in operational use, submunitions have demonstrated a far higher malfunction rate than previously claimed, including those that have self-destruct mechanisms. This problem, the "dirty battlefield", led to the [[Ottawa Treaty]].
However, in operational use, sub-munitions have demonstrated a far higher malfunction rate than previously claimed, including those that have self-destruct mechanisms. This problem, the "dirty battlefield", led to the [[Ottawa Treaty]].


Artillery-scattered mines allow for the quick deployment of [[minefield]]s into the path of the enemy without placing engineering units at risk, but artillery delivery may lead to an irregular and unpredictable minefield with more unexploded ordnance than if mines were individually placed.
Artillery-scattered mines allow for the quick deployment of [[minefield]]s into the path of the enemy without placing engineering units at risk, but artillery delivery may lead to an irregular and unpredictable minefield with more unexploded ordnance than if mines were individually placed.


Signatories of the [[Ottawa Treaty]] have renounced the use of cluster munitions of all types where the carrier contains more than ten submunitions.
Signatories of the [[Ottawa Treaty]] have renounced the use of cluster munitions of all types where the carrier contains more than ten sub-munitions.


===Chemical===
===Chemical===
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The smoke shell is designed to create a [[smoke screen]]. The main types are bursting (those filled with white [[phosphorus]] WP and a small HE bursting charge are best known) and base ejection (delivering three or four smoke canisters, or material impregnated with white phosphorus). Base ejection shells are a type of carrier shell or cargo munition.
The smoke shell is designed to create a [[smoke screen]]. The main types are bursting (those filled with white [[phosphorus]] WP and a small HE bursting charge are best known) and base ejection (delivering three or four smoke canisters, or material impregnated with white phosphorus). Base ejection shells are a type of carrier shell or cargo munition.


Base ejection smoke is usually white, however, coloured smoke has been used for marking purposes. The original canisters were non-burning, being filled with a compound that created smoke when it reacted with atmospheric moisture, modern ones use red phosphorus because of its multi-spectral properties. However, other compounds have been used; in World War II, Germany used [[oleum]] (fuming sulphuric acid) and [[pumice]].
Base ejection smoke is usually white, however, colored smoke has been used for marking purposes. The original canisters were non-burning, being filled with a compound that created smoke when it reacted with atmospheric moisture, modern ones use red phosphorus because of its multi-spectral properties. However, other compounds have been used; in World War II, Germany used [[oleum]] (fuming sulfuric acid) and [[pumice]].


==== Illumination ====<!-- This section is linked from [[Starshell]] and [[Star shell]] -->
==== Illumination ====<!-- This section is linked from [[Starshell]] and [[Star shell]] -->
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Typically illumination flares burn for about 60 seconds. These are also known as ''starshell'' or ''star shell''. Infrared illumination is a more recent development used to enhance the performance of night vision devices. Both white and black light illuminating shells may be used to provide continuous illumination over an area for a period of time, and may use several dispersed aimpoints to illuminate a large area. Alternatively firing single illuminating shells may be coordinated with the adjustment of HE shell fire onto a target.
Typically illumination flares burn for about 60 seconds. These are also known as ''starshell'' or ''star shell''. Infrared illumination is a more recent development used to enhance the performance of night vision devices. Both white and black light illuminating shells may be used to provide continuous illumination over an area for a period of time, and may use several dispersed aimpoints to illuminate a large area. Alternatively firing single illuminating shells may be coordinated with the adjustment of HE shell fire onto a target.


Coloured flare shells have also been used for target marking and other signaling purposes.
Colored flare shells have also been used for target marking and other signaling purposes.
{{clear}}
{{clear}}


====Carrier====
====Carrier====
The carrier shell is simply a hollow carrier equipped with a fuze that ejects the contents at a calculated time. They are often filled with [[propaganda]] leaflets (see external links), but can be filled with anything that meets the weight restrictions and is able to withstand the shock of firing. Famously, on Christmas Day 1899 during the [[siege of Ladysmith]], the [[Afrikaner|Boer]]s fired into Ladysmith a carrier shell without a fuze, which contained a [[Christmas pudding]], two [[Union Flag]]s and the message "compliments of the season". The shell is still kept in the museum at Ladysmith.
The carrier shell is simply a hollow carrier equipped with a fuze that ejects the contents at a calculated time. They are often filled with [[propaganda]] leaflets (see external links), but can be filled with anything that meets the weight restrictions and is able to withstand the shock of firing. Famously, on Christmas Day 1899 during the [[siege of Ladysmith]], the [[Afrikaner|Boer]]s fired into Ladysmith a carrier shell without a fuze, which contained a [[Christmas pudding]], two [[Union Flag]]s and the message "compliments of the season". The shell is still kept in the museum at Ladysmith.

====Fireworks====
Aerial [[firework]] bursts are created by shells. In the United States, consumer firework shells may not exceed {{convert|1.75|in|cm}} in diameter.{{citation needed|date=January 2015}}


====Proof shot====
====Proof shot====
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The gun, operated remotely for safety in case it fails, fires the proof shot, and is then inspected for damage. If the barrel passes the examination, "[[proof mark]]s" are added to the barrel. The gun can be expected to handle normal ammunition, which subjects it to less stress than the proof shot, without being damaged.
The gun, operated remotely for safety in case it fails, fires the proof shot, and is then inspected for damage. If the barrel passes the examination, "[[proof mark]]s" are added to the barrel. The gun can be expected to handle normal ammunition, which subjects it to less stress than the proof shot, without being damaged.

===Guided shells===
Guided or "smart" ammunition have been developed in recent years, but have yet to supplant unguided munitions in all applications.
<gallery>
Image:XM982 Excalibur inert.jpg|[[M982 Excalibur]]. A GPS guided artillery shell.
Image:Copperhead and tank.JPEG|[[M712 Copperhead]] approaches a target tank
Image:SMArt 155 SubMunition for Artillery 2 cutaway.jpg|[[SMArt 155]]. An anti-armor shell containing two autonomous, sensor-guided, [[fire-and-forget]] submunitions.
</gallery>


==Unexploded shells==
==Unexploded shells==
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Sometimes, one or more of these arming mechanisms fail, resulting in a projectile that is unable to detonate. More worrying (and potentially far more hazardous) are fully armed shells on which the fuze fails to initiate the HE firing. This may be due to a shallow trajectory of fire, low-velocity firing or soft impact conditions. Whatever the reason for failure, such a shell is called a ''blind'' or ''unexploded ordnance ([[UXO]])'' (the older term, "dud", is discouraged because it implies that the shell ''cannot'' detonate.) Blind shells often litter old battlefields; depending on the impact velocity, they may be buried some distance into the earth, all the while remaining potentially hazardous. For example, antitank ammunition with a piezoelectric fuze can be detonated by relatively light impact to the piezoelectric element, and others, depending on the type of fuze used, can be detonated by even a small movement. The battlefields of the First World War still claim casualties today from leftover munitions. Modern electrical and mechanical fuzes are highly reliable: if they do not arm correctly, they keep the initiation train out of line or (if electrical in nature) discharge any stored electrical energy.
Sometimes, one or more of these arming mechanisms fail, resulting in a projectile that is unable to detonate. More worrying (and potentially far more hazardous) are fully armed shells on which the fuze fails to initiate the HE firing. This may be due to a shallow trajectory of fire, low-velocity firing or soft impact conditions. Whatever the reason for failure, such a shell is called a ''blind'' or ''unexploded ordnance ([[UXO]])'' (the older term, "dud", is discouraged because it implies that the shell ''cannot'' detonate.) Blind shells often litter old battlefields; depending on the impact velocity, they may be buried some distance into the earth, all the while remaining potentially hazardous. For example, antitank ammunition with a piezoelectric fuze can be detonated by relatively light impact to the piezoelectric element, and others, depending on the type of fuze used, can be detonated by even a small movement. The battlefields of the First World War still claim casualties today from leftover munitions. Modern electrical and mechanical fuzes are highly reliable: if they do not arm correctly, they keep the initiation train out of line or (if electrical in nature) discharge any stored electrical energy.

==Guided shells==
Guided or "smart" ammunition have been developed in recent years, but have yet to supplant unguided munitions in all applications.
<gallery>
Image:XM982 Excalibur inert.jpg|[[M982 Excalibur]]. A GPS guided artillery shell.
Image:Copperhead and tank.JPEG|[[M712 Copperhead]] approaches a target tank
Image:SMArt 155 SubMunition for Artillery 2 cutaway.jpg|[[SMArt 155]]. An anti-armour shell containing two autonomous, sensor-guided, [[fire-and-forget]] submunitions.
</gallery>

==Range enhancing technologies {{Anchor|RAP}}==
Extended range shells are sometimes used. These special shell designs may be [[Rocket Assisted Projectile]]s ('''RAP''') or [[base bleed]] to increase range. The first has a small rocket motor built into its base to provide additional thrust. The second has a pyrotechnic device in its base that bleeds gas to fill the partial vacuum created behind the shell and hence reduce base-drag. These shell designs usually have reduced HE filling to remain within the permitted weight for the projectile, and hence less lethality.


==See also==
==See also==

Revision as of 00:30, 9 June 2018

First World War
. From left to right: 90 mm shrapnel shell, 120 mm pig iron incendiary shell, 77/14 model - 75 mm high-explosive shell, model 16–75 mm shrapnel shell
kiloton). It could be fired from any standard 155 mm (6.1 inch) howitzer (e.g., the M114 or M198
)
155 mm M107 projectiles. All have fuzes fitted
Some shells displayed in Taipei

A shell is a payload-carrying projectile that, as opposed to shot, contains an explosive or other filling, though modern usage sometimes includes large solid projectiles properly termed shot.[1][not verified in body] Solid shot may contain a pyrotechnic compound if a tracer or spotting charge is used. Originally, it was called a "bombshell", but "shell" has come to be unambiguous in a military context.

All explosive- and incendiary-filled projectiles, particularly for mortars, were originally called grenades, derived from the pomegranate, so called because the many-seeded fruit suggested the powder-filled, fragmenting bomb, or from the similarity of shape. Words cognate with grenade are still used for an artillery or mortar projectile in some European languages.[2]

Shells are usually large-caliber projectiles fired by artillery, combat vehicles (including tanks), and warships.

Shells usually have the shape of a

cylinder topped by an ogive
-shaped nose for good aerodynamic performance, possibly with a tapering base (boat-tail); but some specialized types are quite different.

History

Solid cannonballs ("shot") did not need a

munitions ("shells") filled with something such as gunpowder to fragment the ball, needed a fuse, either impact (percussion
) or time. Percussion fuses with a spherical projectile presented a challenge because there was no way of ensuring that the impact mechanism contacted the target. Therefore, shells needed a time fuse that was ignited before or during firing and burned until the shell reached its target.

Early shells

The 'flying-cloud thunderclap-eruptor' cannon from the Huolongjing

The earliest record of shells being used in combat was by the Republic of Venice at Jadra in 1376. Shells with fuses were used at the 1421 siege of St Boniface in Corsica. These were two hollowed hemispheres of stone or bronze held together by an iron hoop.[3]

Written evidence for early explosive shells in China appears in the early

Ming Dynasty (1368–1644) Chinese military manual Huolongjing, compiled by Jiao Yu (fl. 14th to early 15th century) and Liu Bowen (1311–1375) sometime before the latter's death, a preface added by Jiao in 1412.[4] As described in their book, these hollow, gunpowder-packed shells were made of cast iron.[4] At least since the 16th Century grenades made of ceramics or glass were in use in Central Europe. A hoard of several hundred ceramic grenades were discovered during building works in front of a bastion of the Bavarian City of Ingolstadt, Germany dated to the 17th Century. Lots of the grenades contained their original blackpowder loads and igniters. Most probably the grenades were intentionally dumped in the moat of the bastion before the year 1723.[5]

An early problem was that there was no means of precisely measuring the time to detonation — reliable fuses did not yet exist and the burning time of the powder fuse was subject to considerable trial and error. Early powder burning fuses had to be loaded fuse down to be ignited by firing or a portfire put down the barrel to light the fuse. Other shells were wrapped in bitumen cloth, which would ignite during the firing and in turn ignite a powder fuse. Nevertheless, shells came into regular use in the 16th Century, for example a 1543 English mortar shell was filled with 'wildfire'.

Boshin war

By the 18th Century, it was known that the fuse toward the muzzle could be lit by the flash through the

windage between the shell and the barrel. At about this time, shells began to be employed for horizontal fire from howitzers with a small propelling
charge and, in 1779, experiments demonstrated that they could be used from guns with heavier charges.

The use of exploding shells from field artillery became relatively commonplace from early in the 19th century. Until the mid 19th century, shells remained as simple exploding spheres that used gunpowder, set off by a slow burning fuse. They were usually made of cast iron, but bronze, lead, brass and even glass shell casings were experimented with.[6] The word bomb encompassed them at the time, as heard in the lyrics of The Star-Spangled Banner ("the bombs bursting in air"), although today that sense of bomb is obsolete. Typically, the thickness of the metal body was about a sixth of their diameter and they were about two thirds the weight of solid shot of the same caliber.

To ensure that shells were loaded with their fuses toward the muzzle, they were attached to wooden bottoms called sabots. In 1819, a committee of British artillery officers recognized that they were essential stores and in 1830 Britain standardized sabot thickness as a half inch.[7] The sabot was also intended to reduce jamming during loading. Despite the use of exploding shell, the use of smoothbore cannons firing spherical projectiles of shot remained the dominant artillery method until the 1850s.

Modern shell

The mid 19th century saw a revolution in artillery, with the introduction of the first practical rifled breech loading weapons. The new methods resulted in the reshaping of the spherical shell into its modern recognizable cylindro-conoidal form. This shape greatly improved the in-flight stability of the projectile and meant that the primitive time fuzes could be replaced with the percussion fuze situated in the nose of the shell. The new shape also meant that further, armor-piercing designs could be used.

During the 20th Century, shells became increasingly streamlined. In World War I, ogives were typically two circular radius head (crh) - the curve was a segment of a circle having a radius of twice the shell caliber. After that war, ogive shapes became more complex and elongated. From the 1960s, higher quality steels were introduced by some countries for their HE shells, this enabled thinner shell walls with less weight of metal and hence a greater weight of explosive. Ogives were further elongated to improve their ballistic performance.

Rifled breech loaders

Boshin war
(1868–69).

Advances in metallurgy in the industrial era allowed for the construction of rifled breech-loading guns that could fire at a much greater muzzle velocity. After the British artillery was shown up in the Crimean War as having barely changed since the Napoleonic Wars, the industrialist William Armstrong was awarded a contract by the government to design a new piece of artillery. Production started in 1855 at the Elswick Ordnance Company and the Royal Arsenal at Woolwich.[8][9]

The piece was

windage
as a result of the tight fit, enabled the gun to achieve greater range and accuracy than existing smooth-bore muzzle-loaders with a smaller powder charge.

The gun was also a breech-loader. Although attempts at breech-loading mechanisms had been made since medieval times, the essential engineering problem was that the mechanism couldn't withstand the explosive charge. It was only with the advances in

swaged
down its lead coating, reducing its diameter and slightly improving its ballistic qualities.

Rifled guns were also developed elsewhere - by Major Giovanni Cavalli and Baron Martin von Wahrendorff in Sweden, Krupp in Germany and the Wiard gun in the United States.[11] However, rifled barrels required some means of engaging the shell with the rifling. Lead coated shells were used with the Armstrong gun, but were not satisfactory so studded projectiles were adopted. However, these did not seal the gap between shell and barrel. Wads at the shell base were also tried without success.

In 1878, the British adopted a copper 'gas-check' at the base of their studded projectiles and in 1879 tried a rotating gas check to replace the studs, leading to the 1881 automatic gas-check. This was soon followed by the Vavaseur copper driving band as part of the projectile. The driving band rotated the projectile, centered it in the bore and prevented gas escaping forwards. A driving band has to be soft but tough enough to prevent stripping by rotational and engraving stresses. Copper is generally most suitable but cupronickel or gilding metal were also used.[12]

Percussion fuze

Although an early percussion fuze appeared in 1650 that used a flint to create sparks to ignite the powder, the shell had to fall in a particular way for this to work and this did not work with spherical projectiles. An additional problem was finding a suitably stable ‘percussion powder’. Progress was not possible until the discovery of mercury fulminate in 1800, leading to priming mixtures for small arms patented by the Rev Alexander Forsyth, and the copper percussion cap in 1818.

The percussion fuze was adopted by Britain in 1842. Many designs were jointly examined by the army and navy, but were unsatisfactory, probably because of the safety and arming features. However, in 1846 the design by Quartermaster Freeburn of the Royal Artillery was adopted by the army. It was a wooden fuze some 6 inches long and used shear wire to hold blocks between the fuze magazine and a burning match. The match was ignited by propellant flash and the shear wire broke on impact. A British naval percussion fuze made of metal did not appear until 1861.[13]

Types of fuzes

Smokeless powders

Poudre B was the first practical smokeless powder.

Guncotton, a nitrocellulose-based material, was discovered by Swiss chemist Christian Friedrich Schönbein in 1846. He promoted its use as a blasting explosive[14] and sold manufacturing rights to the Austrian Empire. Guncotton was more powerful than gunpowder, but at the same time was somewhat more unstable. John Taylor obtained an English patent for guncotton; and John Hall & Sons began manufacture in Faversham. British interest waned after an explosion destroyed the Faversham factory in 1847. Austrian Baron Wilhelm Lenk von Wolfsberg
built two guncotton plants producing artillery propellant, but it was dangerous under field conditions, and guns that could fire thousands of rounds using gunpowder would reach their service life after only a few hundred shots with the more powerful guncotton.

Small arms could not withstand the pressures generated by guncotton. After one of the Austrian factories blew up in 1862, Thomas Prentice & Company began manufacturing guncotton in Stowmarket in 1863; and British War Office chemist Sir Frederick Abel began thorough research at Waltham Abbey Royal Gunpowder Mills leading to a manufacturing process that eliminated the impurities in nitrocellulose making it safer to produce and a stable product safer to handle. Abel patented this process in 1865, when the second Austrian guncotton factory exploded. After the Stowmarket factory exploded in 1871, Waltham Abbey began production of guncotton for torpedo and mine warheads.[15]

Sir James Dewar developed the cordite explosive in 1889.

In 1884,

Paul Vieille invented a smokeless powder called Poudre B (short for poudre blanche—white powder, as distinguished from black powder)[16] made from 68.2% insoluble nitrocellulose, 29.8% soluble nitrocellusose gelatinized with ether and 2% paraffin. This was adopted for the Lebel rifle.[17] Vieille's powder revolutionized the effectiveness of small guns, because it gave off almost no smoke and was three times more powerful than black powder. Higher muzzle velocity meant a flatter trajectory and less wind drift and bullet drop, making 1000 meter shots practicable. Other European countries swiftly followed and started using their own versions of Poudre B, the first being Germany and Austria which introduced new weapons in 1888. Subsequently, Poudre B was modified several times with various compounds being added and removed. Krupp began adding diphenylamine as a stabilizer in 1888.[15]

Britain conducted trials on all the various types of propellant brought to their attention, but were dissatisfied with them all and sought something superior to all existing types. In 1889, Sir Frederick Abel, James Dewar and Dr W Kellner patented (Nos 5614 and 11,664 in the names of Abel and Dewar) a new formulation that was manufactured at the Royal Gunpowder Factory at Waltham Abbey. It entered British service in 1891 as Cordite Mark 1. Its main composition was 58% Nitro-glycerine, 37% Guncotton and 3% mineral jelly. A modified version, Cordite MD, entered service in 1901, this increased guncotton to 65% and reduced nitro-glycerine to 30%, this change reduced the combustion temperature and hence erosion and barrel wear. Cordite could be made to burn slower which reduced maximum pressure in the chamber (hence lighter breeches, etc.), but longer high pressure, significant improvements over gunpowder. Cordite could be made in any desired shape or size.[18] The creation of cordite led to a lengthy court battle between Nobel, Maxim, and another inventor over alleged British patent infringement.

Other shell types

Drawing of a carcass shell

A variety of fillings have been used in shells throughout history. An incendiary shell was invented by Valturio in 1460. The

Louis XIV in 1672.[19] Initially in the shape of an oblong
in an iron frame (with poor ballistic properties) it evolved into a spherical shell. Their use continued well into the 19th century.

A modern version of the incendiary shell was developed in 1857 by the British and was known as Martin's shell after its inventor. The shell was filled with molten iron and was intended to break up on impact with an enemy ship, splashing molten iron on the target. It was used by the Royal Navy between 1860 and 1869, replacing Heated shot as an anti-ship, incendiary projectile.[20]

Two patterns of incendiary shell were used by the British in World War 1, one designed for use against Zeppelins.[21]

Similar to incendiary shells were star shells, designed for illumination rather than arson. Sometimes called lightballs they were in use from the 17th Century onwards. The British adopted parachute lightballs in 1866 for 10, 8 and 512 inch calibers. The 10-inch wasn't officially declared obsolete until 1920.[22]

Smoke balls also date back to the 17th Century, British ones contained a mix of saltpetre, coal, pitch, tar, resin, sawdust, crude antimony and sulphur. They produced a 'noisome smoke in abundance that is impossible to bear'. In 19th century British service, they were made of concentric paper with a thickness about 1/15th of the total diameter and filled with powder, saltpeter, pitch, coal and tallow. They were used to 'suffocate or expel the enemy in casemates, mines or between decks; for concealing operations; and as signals.[22]

During the

gas were used from 1917 onwards. Frequent problems with shells led to many military disasters when shells failed to explode, most notably during the 1916 Battle of the Somme
.

Propulsion

Artillery shells are differentiated by how the shell is loaded, propelled and the type of breech mechanism:

Fixed ammunition

With this style of ammunition, there are three main components the

breech of the gun and prevents propellant gasses from escaping. Sliding block breeches can be horizontal or vertical. Advantages of fixed ammunition are simplicity, safety, moisture resistance and speed of loading. Disadvantages are eventually a fixed round becomes too long or too heavy to load by a gun crew. Another issue is the inability to vary propellant charges to achieve different velocities and ranges. Lastly, there's the issue of resource usage since a fixed round uses a case this can be an issue in a prolonged war if there are metal shortages.[23]

Separate loading cased charge

With this style of ammunition there are three main components the fuzed projectile, the casing to hold the propellants and primer, and the bagged propellant charges. With a separate loading cased charge round the casing, bagged propellant charges and projectile are usually separated into two or more parts. In British ordnance terms, this type of ammunition is called separate quick firing or in US terminology it's called semi-fixed ammunition. Often guns which use separate loading cased charge ammunition use sliding-block or sliding-wedge breeches and during World War I and World War II Germany predominantly used separate loading cased charges and sliding block breeches even for their largest guns. The case still provides obturation, but the number of bagged propellant charges can be varied. Advantages include easier handling for large rounds, while range and velocity can be varied by using more or fewer propellant charges. Disadvantages include more complexity, slower loading, less safety, less moisture resistance and the metal cases can still be a resource issue.[23]

Separate loading bagged charge

With this style of ammunition there are three main components the fuzed projectile, the bagged charges and the primer. Like separate loading cased charge ammunition, the number of propellant charges can be varied. However, this style of ammunition does not use a cartridge case and it achieves obturation through a screw breech instead of a sliding block. Sometimes when reading about artillery the term separate loading ammunition will be used without clarification of whether a cartridge case is used or not, in which case refer to the type of breech used. Heavy artillery pieces and Naval artillery tend to use bagged charges and projectiles because the weight and size of the projectiles and propelling charges can be more than a gun crew can manage. Advantages include easier handling for large rounds, decreased metal usage, while range and velocity can be varied by using more or fewer propellant charges. Disadvantages include more complexity, slower loading, less safety and less moisture resistance.[23]

Range enhancing technologies

Extended range shells are sometimes used. These special shell designs may be

Rocket Assisted Projectiles (RAP) or base bleed
to increase range. The first has a small rocket motor built into its base to provide additional thrust. The second has a pyrotechnic device in its base that bleeds gas to fill the partial vacuum created behind the shell and hence reduce base-drag. These shell designs usually have reduced HE filling to remain within the permitted weight for the projectile, and hence less lethality.

Sizes

British gun crew preparing 155 mm shells at Vergato
, Italy on 22 February 1945
155 mm American artillery shells, March 1945

The

16"/50 caliber Mark 7 gun
is 50 calibers long, that is, 16"×50=800"=66.7 feet long. Some guns, mainly British, were specified by the weight of their shells (see below).

Explosive rounds as small as

guided missile
, and bombs, and today the largest shells in common use are 155 mm (6.1 in).

Gun calibers have standardized around a few common sizes, especially in the larger range, mainly due to the uniformity required for efficient military logistics. Shells of 105, 120, and 155 mm diameter are common for NATO forces' artillery and tank guns. Artillery shells of 122, 130 and 152 mm, and tank gun ammunition of 100, 115, or 125 mm caliber remain in use in Eastern Europe and China. Most common calibers have been in use for many years, since it is logistically complex to change the caliber of all guns and ammunition stores.

The weight of shells increases by and large with caliber. A typical 155 mm (6.1 in) shell weighs about 50 kg, a common 203 mm (8 in) shell about 100 kg, a concrete demolition 203 mm (8 in) shell 146 kg, a 280 mm (11 in) battleship shell about 300 kg, and a 460 mm (18 in) battleship shell over 1,500 kg. The Schwerer Gustav supergun fired 4.8 and 7.1 tonne shells.

During the 19th century, the British adopted a particular form of designating artillery. Field guns were designated by nominal standard projectile weight, while howitzers were designated by barrel caliber. British guns and their ammunition were designated in pounds, e.g., as "two-pounder" shortened to "2-pr" or "2-pdr". Usually, this referred to the actual weight of the standard projectile (shot, shrapnel or HE), but, confusingly, this was not always the case.

Some were named after the weights of obsolete projectile types of the same caliber, or even obsolete types that were considered to have been functionally equivalent. Also, projectiles fired from the same gun, but of non-standard weight, took their name from the gun. Thus, conversion from "pounds" to an actual barrel diameter requires consulting a historical reference. A mixture of designations were in use for land artillery from the First World War (such as the

RML 2.5 inch Mountain Gun, 4 inch gun, 4.5 inch howitzer) through to the end of World War II (5.5 inch medium gun, 25-pounder gun
-howitzer, 17-pounder tank gun), but the majority of naval guns were by caliber. After World War II, guns were designated by caliber.

Types

BL 12 inch naval gun Mk I - VII
, 1886

There are many different types of shells. The principal ones include:

armor-piercing shells

With the introduction of the first

pointed armor-piercing shell was introduced by Major Palliser in 1863. Approved in 1867, Palliser shot and shell was an improvement over the ordinary elongated shot of the time. Palliser shot was made of cast iron, the head being chilled in casting to harden it, using composite molds with a metal, water cooled portion for the head.[24]

Britain also deployed Palliser shells in the 1870s-1880s. In the shell, the cavity was slightly larger than in the shot and was filled wwith 1.5% gunpowder instead of being empty, to provide a small explosive effect after penetrating armor plating. The shell was correspondingly slightly longer than the shot to compensate for the lighter cavity. The powder filling was ignited by the shock of impact and hence did not require a fuze.[25] However, ship armor rapidly improved during the 1880s and 1890s, and it was realised that explosive shells with steel had advantages including better fragmentation and resistance to the stresses of firing. These were cast and forged steel.[12]

AP shells containing an explosive filling were initially distinguished from their non-HE counterparts by being called a "shell" as opposed to "shot". By the time of the Second World War, AP shells with a bursting charge were sometimes distinguished by appending the suffix "HE". At the beginning of the war, APHE was common in

anti-tank shells of 75 mm caliber and larger due to the similarity with the much larger naval armor piercing shells already in common use. As the war progressed, ordnance design evolved so that the bursting charges in APHE became ever smaller to non-existent, especially in smaller caliber shells, e.g. Panzergranate 39
with only 0.2% HE filling.

Types of armor-piercing ammunition

High-explosive shells

Picric acid was used in the first high-explosive shells. Cut out section of a high-explosive shell belonging to a Canon de 75 modèle 1897.

Although smokeless powders were used as a propellant, they could not be used as the substance for the explosive warhead, because shock sensitivity sometimes caused

artillery shells. In 1887, the French government adopted a mixture of picric acid and guncotton under the name Melinite. In 1888, Britain started manufacturing a very similar mixture in Lydd
, Kent, under the name Lyddite.

Japan followed with an "improved" formula known as

TNT in 1902. Toluene was less readily available than phenol, and TNT is less powerful than picric acid, but the improved safety of munitions manufacturing and storage caused the replacement of picric acid by TNT for most military purposes between the World Wars.[26] However, pure TNT was expensive to produce and most nations made some use of mixtures using cruder TNT and ammonium nitrate, some with other compounds included. These fills included Ammonal, Schneiderite and Amatol. The latter was still in wide use in World War II
.

The percentage of shell weight taken up by its explosive fill increased steadily throughout the 20th Century. Less than 10% was usual in the first few decades; by

FH-70
program. The key requirement for increasing the HE content without increasing shell weight was to reduce the thickness of shell walls, which required improvements in high tensile steel.

15 inch high-explosive howitzer shells, circa 1917

The most common shell type is

fuse used the HE shell can be set to burst on the ground (percussion), in the air above the ground, which is called called air burst[28][29] (time or proximity), or after penetrating a short distance into the ground (percussion with delay, either to transmit more ground shock to covered positions, or to reduce the spread of fragments). Projectiles with enhanced fragmentation are called high-explosive fragmentation (HE-FRAG).[30]

RDX and TNT mixtures are the standard chemicals used, notably "Composition B" (cyclotol). The introduction of 'insensitive munition' requirements, agreements and regulations in the 1990s caused modern western designs to use various types of plastic bonded explosives (PBX) based on RDX.

Common

Common shells designated in the early (i.e. 1800s) British explosive shells were filled with "low explosives" such as "P mixture" (gunpowder) and usually with fuzes in the nose. Common shells on bursting (they did not "detonate") tended to break into relatively large fragments which continued along the shell's trajectory rather than laterally. They had some incendiary effect.

In the late 19th century "double common shells" were developed, lengthened so as to approach twice the standard shell weight, to carry more powder and hence increase explosive effect. They suffered from instability in flight and low velocity and were not widely used.

As at 1914, common shells 6 inch and up were of cast steel, smaller shells were of forged steel for service and cast iron for practice.[31] They were replaced by "common lyddite" shells in the late 1890s but some stocks remained as late as 1914. In British service common shells were typically painted black with a red band behind the nose to indicate the shell was filled.

Common pointed

QF 12 pounder common pointed shell

Common pointed shells, or CP were a type of common shell used in naval service from the 1890s - 1910s which had a solid nose and a percussion fuze in the base rather than the common shell's nose fuze. The ogival two C.R.H. solid pointed nose was considered suitable for attacking shipping but was not armor-piercing - the main function was still explosive. They were of cast or forged (three- and six-pounder) steel and contained a gunpowder bursting charge slightly smaller than that of a common shell, a trade off for the longer heavier nose.[32]

In British service common pointed shells were typically painted black, except 12-pounder shells specific for QF guns which were painted lead colour to distinguish them from 12-pounder shells usable with both BL and QF guns. A red ring behind the nose indicated the shell was filled.

By World War II they were superseded in Royal Navy service by common pointed capped (CPC) and semi-armor piercing (SAP), filled with TNT.

Common lyddite

Common lyddite six-inch naval shell.

Lyddite were initially designated "common lyddite" and beginning in 1896 were the first British generation of modern "high explosive" shells. Lyddite is picric acid
fused at 280 °F and allowed to solidify, producing a much denser dark-yellow form which is not affected by moisture and is easier to detonate than the liquid form. Its French equivalent was "melinite", Japanese equivalent was "shimose". Common lyddite shells "detonated" and fragmented into small pieces in all directions, with no incendiary effect. For maximum destructive effect the explosion needed to be delayed until the shell had penetrated its target.

Early shells had walls of the same thickness for the whole length, later shells had walls thicker at the base and thinning towards the nose. This was found to give greater strength and provide more space for explosive.[33] Later shells had 4 c.r. heads, more pointed and hence streamlined than earlier 2 c.r.h. designs.

Proper detonation of a lyddite shell would show black to grey smoke, or white from the steam of a water detonation. Yellow smoke indicated simple explosion rather than detonation, and failure to reliably detonate was a problem with lyddite, especially in its earlier usage. To improve the detonation "exploders" with a small quantity of picric powder or even of TNT (in smaller shells, 3 pdr, 12 pdr - 4.7 inch) was loaded between the fuze and the main lyddite filling or in a thin tube running through most of the shell's length.

Lyddite presented a major safety problem because it reacted dangerously with metal bases. This required that the interior of shells had to be varnished, the exterior had to be painted with leadless paint and the fuze-hole had to be made of a leadless alloy. Fuzes containing any lead could not be used with it.

When World War I began Britain was replacing lyddite with modern "high explosive" (HE) such as TNT. After World War I the term "common lyddite" was dropped, and remaining stocks of lyddite-filled shells were referred to as HE (high explosive) shell filled lyddite. Hence "common" faded from use, replaced by "HE" as the explosive shell designation.

Common lyddite shells in British service were painted yellow, with a red ring behind the nose to indicate the shell had been filled.

Mine shell

The mine shell is a particular form of HE shell developed for use in small caliber weapons such as 20 mm to 30 mm cannon. Small HE shells of conventional design can contain only a limited amount of explosive. By using a thin-walled steel casing of high tensile strength, a larger explosive charge can be used. Most commonly the explosive charge also was a more expensive but higher-detonation-energy type.

The mine shell concept was invented by the Germans in the Second World War primarily for use in aircraft guns intended to be fired at opposing aircraft. Mine shells produced relatively little damage due to fragments, but a much more powerful blast. The aluminium structures and skins of Second World War aircraft were readily damaged by this greater level of blast.

Shrapnel shells

Typical World War I shrapnel round :
1 shell bursting charge
2 bullets
3 nose fuze
4 central ignition tube
5 resin matrix
6 thin steel shell wall
7 cartridge case
8 propellant

Shrapnel shells are an anti-personnel munition which delivered large numbers of bullets at ranges far greater than rifles or machine guns could attain - up to 6,500 yards by 1914. A typical shrapnel shell as used in World War I was streamlined, 75 mm (3 inch) in diameter and contained approximately 300 lead–antimony balls (bullets), each around 1/2 inch in diameter. Shrapnel used the principle that the bullets encountered much less air resistance if they travelled most of their journey packed together in a single streamlined shell than they would if they travelled individually, and could hence attain a far greater range.

The gunner set the shell's time fuze so that it was timed to burst as it was angling down towards the ground just before it reached its target (ideally about 150 yards before, and 60–100 feet above the ground[34]). The fuze then ignited a small "bursting charge" in the base of the shell which fired the balls forward out of the front of the shell case, adding 200–250 ft/second to the existing velocity of 750–1200  ft/second. The shell body dropped to the ground mostly intact and the bullets continued in an expanding cone shape before striking the ground over an area approximately 250 yards × 30 yards in the case of the US 3 inch shell.[35] The effect was of a large shotgun blast just in front of and above the target, and was deadly against troops in the open. A trained gun team could fire 20 such shells per minute, with a total of 6,000 balls, which compared very favorably with rifles and machine-guns.

However, shrapnel's relatively flat trajectory (it depended mainly on the shell's velocity for its lethality, and was lethal only in the forward direction) meant that it could not strike trained troops who avoided open spaces and instead used dead ground (dips), shelters, trenches, buildings, and trees for cover. It was of no use in destroying buildings or shelters. Hence, it was replaced during World War I by the high-explosive shell, which exploded its fragments in all directions (and thus more difficult to avoid) and could be fired by high-angle weapons, such as howitzers.

Cluster and sub-munition

Cluster shells are a type of carrier shell or cargo munition. Like

armor and infantry than simple high-explosive shells, since the multiple munitions create a larger kill zone and increase the chance of achieving the direct hit necessary to kill armor. Most modern armies make significant use of cluster munitions
in their artillery batteries.

However, in operational use, sub-munitions have demonstrated a far higher malfunction rate than previously claimed, including those that have self-destruct mechanisms. This problem, the "dirty battlefield", led to the Ottawa Treaty.

Artillery-scattered mines allow for the quick deployment of

minefields
into the path of the enemy without placing engineering units at risk, but artillery delivery may lead to an irregular and unpredictable minefield with more unexploded ordnance than if mines were individually placed.

Signatories of the Ottawa Treaty have renounced the use of cluster munitions of all types where the carrier contains more than ten sub-munitions.

Chemical

155 mm artillery shells containing HD (nitrogen mustard) agent at Pueblo chemical weapons storage facility – Note the colour-coding scheme on each shell.

Chemical shells contain just a small explosive charge to burst the shell, and a larger quantity of a chemical agent such as a poison gas. Signatories of the Chemical Weapons Convention have renounced such shells.

Non-lethal shells

Not all shells are designed to kill or destroy. The following types are designed to achieve particular non-lethal effects. They are not completely harmless: smoke and illumination shells can accidentally start fires, and impact by the discarded carrier of all three types can wound or kill personnel, or cause minor damage to property.

Smoke

The smoke shell is designed to create a smoke screen. The main types are bursting (those filled with white phosphorus WP and a small HE bursting charge are best known) and base ejection (delivering three or four smoke canisters, or material impregnated with white phosphorus). Base ejection shells are a type of carrier shell or cargo munition.

Base ejection smoke is usually white, however, colored smoke has been used for marking purposes. The original canisters were non-burning, being filled with a compound that created smoke when it reacted with atmospheric moisture, modern ones use red phosphorus because of its multi-spectral properties. However, other compounds have been used; in World War II, Germany used oleum (fuming sulfuric acid) and pumice.

Illumination

British World War II 4-inch naval illuminating shell, showing time fuze (orange, top), illuminating compound (green) and parachute (white, bottom)

Modern illuminating shells are a type of carrier shell or cargo munition. Those used in World War I were shrapnel pattern shells ejecting small burning 'pots'.

A modern illumination shell has a time fuze that ejects a flare 'package' through the base of the carrier shell at a standard height above ground (typically about 600 metres), from where it slowly falls beneath a non-flammable parachute, illuminating the area below. The ejection process also initiates a pyrotechnic flare emitting white or 'black' infrared light.

Illumination rounds fired from a M777 howitzer

Typically illumination flares burn for about 60 seconds. These are also known as starshell or star shell. Infrared illumination is a more recent development used to enhance the performance of night vision devices. Both white and black light illuminating shells may be used to provide continuous illumination over an area for a period of time, and may use several dispersed aimpoints to illuminate a large area. Alternatively firing single illuminating shells may be coordinated with the adjustment of HE shell fire onto a target.

Colored flare shells have also been used for target marking and other signaling purposes.

Carrier

The carrier shell is simply a hollow carrier equipped with a fuze that ejects the contents at a calculated time. They are often filled with

Union Flags
and the message "compliments of the season". The shell is still kept in the museum at Ladysmith.

Proof shot

A

proof shot
is not used in combat but to confirm that a new gun barrel can withstand operational stresses. The proof shot is heavier than a normal shot or shell, and an oversize propelling charge is used, subjecting the barrel to greater than normal stress. The proof shot is inert (no explosive or functioning filling) and is often a solid unit, although water, sand or iron powder filled versions may be used for testing the gun mounting. Although the proof shot resembles a functioning shell (of whatever sort), so that it behaves as a real shell in the barrel, it is not aerodynamic as its job is over once it has left the muzzle of the gun. Consequently, it travels a much shorter distance and is usually stopped by an earth bank for safety measures.

The gun, operated remotely for safety in case it fails, fires the proof shot, and is then inspected for damage. If the barrel passes the examination, "

proof marks
" are added to the barrel. The gun can be expected to handle normal ammunition, which subjects it to less stress than the proof shot, without being damaged.

Guided shells

Guided or "smart" ammunition have been developed in recent years, but have yet to supplant unguided munitions in all applications.

Unexploded shells

Modern 155 mm artillery ammunition – these shells are unusual in having two driving bands. The shell on the right is a modified M107.

The fuze of a shell has to keep the shell safe from accidental functioning during storage, due to (possibly) rough handling, fire, etc. It also has to survive the violent launch through the barrel, then reliably function at the appropriate moment. To do this it has a number of arming mechanisms which are successively enabled under the influence of the firing sequence.

Sometimes, one or more of these arming mechanisms fail, resulting in a projectile that is unable to detonate. More worrying (and potentially far more hazardous) are fully armed shells on which the fuze fails to initiate the HE firing. This may be due to a shallow trajectory of fire, low-velocity firing or soft impact conditions. Whatever the reason for failure, such a shell is called a blind or unexploded ordnance (

UXO
) (the older term, "dud", is discouraged because it implies that the shell cannot detonate.) Blind shells often litter old battlefields; depending on the impact velocity, they may be buried some distance into the earth, all the while remaining potentially hazardous. For example, antitank ammunition with a piezoelectric fuze can be detonated by relatively light impact to the piezoelectric element, and others, depending on the type of fuze used, can be detonated by even a small movement. The battlefields of the First World War still claim casualties today from leftover munitions. Modern electrical and mechanical fuzes are highly reliable: if they do not arm correctly, they keep the initiation train out of line or (if electrical in nature) discharge any stored electrical energy.

See also

Notes

  1. ^ http://www.thefreedictionary.com/shells
  2. ^ "Etymology of grenade". Etymonline.com. 8 January 1972. Retrieved 27 February 2013.
  3. ^ Hogg pg 164
  4. ^ a b Needham, Joseph. (1986). Science and Civilization in China: Volume 5, Chemistry and Chemical Technology, Part 7, Military Technology; the Gunpowder Epic. Taipei: Caves Books Ltd. Page 24–25, 264.
  5. ISSN 1619-6074
    .
  6. ^ Hogg pg 164 - 165
  7. ^ Hogg pg 165
  8. .
  9. ^ "William Armstrong".
  10. ^ "The Emergence of Modern War".
  11. ^ Hogg pg 80 - 83
  12. ^ a b Hogg pg 165 - 166
  13. ^ Hogg pg 203 - 203
  14. ^ Davis, William C., Jr. Handloading National Rifle Association of America (1981) p.28
  15. ^ a b Sharpe, Philip B. Complete Guide to Handloading 3rd Edition (1953) Funk & Wagnalls pp.141-144
  16. ^ Davis, Tenney L. The Chemistry of Powder & Explosives (1943) pages 289–292
  17. ^ Hogg, Oliver F. G. Artillery: Its Origin, Heyday and Decline (1969) p.139
  18. ^ Hogg, Oliver F. G. Artillery: Its Origin, Heyday and Decline (1969) p.141
  19. ^ Nicolas Édouard Delabarre-Duparcq and George Washington Cullum. Elements of Military Art and History. 1863. p 142.
  20. .
  21. ^ Hogg pg 171 - 174
  22. ^ a b Hogg pg 174 - 176
  23. ^
    OCLC 571972.{{cite book}}: CS1 maint: extra punctuation (link
    )
  24. ^ "The Amazing Huascar"
  25. ^ Cite error: The named reference ToA1887 was invoked but never defined (see the help page).
  26. ^ pp.151-163
  27. ^ Marc Ferro. The Great War. London and New York: Routeladge Classics, p. 98.
  28. ^ https://books.google.pl/books?id=nBXSdMCUuBIC&pg=PA3&lpg=PA3&dq=airburst+artillery+shells&source=bl&ots=hGTZDBFDVn&sig=LXHgw8cYD-iid1o1RdiPd_kFzgY&hl=pl&sa=X&ved=0ahUKEwiI26jU7tnXAhWEFJoKHfZ9Aow4ChDoAQgqMAE#v=onepage&q=airburst%20artillery%20shells&f=false
  29. ^ https://books.google.pl/books?id=U3QsvhRetkcC&pg=PA16&lpg=PA16&dq=airburst+artillery+shells&source=bl&ots=fafHo5qoMN&sig=5J4lqxt0VkD2lqX-B2pogNi6PTY&hl=pl&sa=X&ved=0ahUKEwjk8fq87tnXAhVpIpoKHUMrBioQ6AEIcjAN#v=onepage&q=airburst%20artillery%20shells&f=false
  30. ^ https://www.forecastinternational.com/archive/disp_pdf.cfm?DACH_RECNO=818
  31. ^ Treatise on Ammunition (1915), pp. 158, 159, 198.
  32. ^ Treatise on Ammunition (1915), p. 161.
  33. ^ Treatise on Ammunition (1915), pp. 37, 158, 159, 198.
  34. ^ I.V. Hogg & L.F. Thurston, British Artillery Weapons & Ammunition. London: Ian Allan, 1972. Page 215.
  35. ^ Douglas T Hamilton, "Shrapnel Shell Manufacture. A Comprehensive Treatise.". New York: Industrial Press, 1915, Page 13

References

External links